Search

A liquid monopropellant MEMS thruster was designed, fabricated and tested. For application on a nanosatellite for orbit control, a liquid propellant MEMS thruster delivers better performance than a solid thruster. Two issues must be addressed for a liquid monopropellant MEMS thruster: high energy content of the monopropellant to overcome the excessive heat loss associated with the small scale of the thruster, and repeatability of generated thrust force. The present study proposed blending 90 wt% hydrogen peroxide with ethanol at an oxidizer to fuel ratio of 30 to enhance the energy content of the propellant. The thruster structure was constructed using glass layers that were individually patterned by wet etching. The decomposition catalyst was separately prepared by wet impregnation of the active material, Pt, on the gamma alumina pellets and inserted into the thrust chamber before the UV bonding process of the glass layers. The firing test of the assembled MEMS thruster was conducted and thrust was measured both with ethanol blended hydrogen peroxide and pure hydrogen peroxide as a reference monopropellant. The measured thrusts were approximately 30 mN for both 1.7 ml min−1 flow rate of blended hydrogen peroxide and 2.0 ml min−1 flow rate of pure hydrogen peroxide. The measured thrust for 1.7 ml min−1 pure hydrogen peroxide was approximately 24 mN. The measured thrust was 40% less than the design thrust for both monopropellants. The uncertainty of the thrust was less with blended monopropellant than with pure hydrogen peroxide.

MEMS thruster with blended propellant was fabricated and experimentally tested in order to improve specific impulse of micro scale monopropellant thruster and to improve stability of thrust to be better. 90 wt. % H2O2 blended with 25 O/F ratio ethanol was used as propellant of thruster and platinum on alumina support was used as catalyst for decomposition of propellant. Thruster was made by five layers of photosensitive glasses. Four layers were integrated by thermal bonding method and catalyst was directly inserted into chamber before UV bonding process for the last layer bonding. Results of experimental tests showed ethanol blended hydrogen peroxide had higher specific impulse than unblended hydrogen peroxide. Expected improvement of thrust stability due to the blended propellant was found only in the transient state of thrust. Also, unlike the thrust instability of vertical type thruster of previous research, improvement of thrust stability was found owe to horizontal type thruster pattern on glass, despite aspect ratio limitation of glass fabrication with wet etching process. During the experimental test, combustion phenomena of ethanol with decomposed hydrogen peroxide were observed through glass layer and it made fracture on structure of thruster.