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This paper examines the impacts of design, operational, and end-of-life (EOL) waste pathways’ parameters on material circularity in silicon solar photovoltaic (PV) modules. Dynamic material flow analysis (DMFA) quantifies time-series material flows through systems’ life cycle stages to identify hotspots of waste generation, estimate resource needs in the future, and guide sustainable material management. We introduce a DMFA framework based on U.S. electricity demand for the period 2000-2100 to assess stocks and flows of bulk PV materials (i.e., solar glass and aluminum frames). We apply the model to a range of scenarios to understand how material demands depend on selected PV-related parameters, different material circularity strategies, and recent module design trends (e.g., bifacials, large-format-high power modules). Our results enable advanced planning for future materials needs and provide insight into potential opportunities to minimize material waste.

This paper presents estimations for life cycle energy demand, human toxicity, and climate change of industrial-scale production of A-site cation precursor chemicals that may be used in production of perovskite solar cells. We employed process scale-up concepts, updated data sources and industry-relevant process modelling assumptions to build commercially relevant life cycle inventories (LCIs) for each of the perovskite precursors. Life cycle assessment (LCA) was applied to characterize and compare the resulting life cycle impacts and comparisons were made with other module components. The main finding of this work is that precursor impacts are similar to each other and about 1,000 times less than solar glass. Therefore, selection of perovskite compositions for commercialization should be driven solely by efficiency and stability rather than environmental concerns.