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Three phase inverters with switching frequencies above 100 kHz have recently become feasible thanks to the significant progress made in wide band gap (WBG) semiconductor technology. The main drivers behind the intense research and development of these ultrahigh switching frequency pulsewidth modulation (PWM) inverters are the extraordinary gravimetric and volumetric power densities that can be achieved. On the other hand, not as much attention has been devoted to the loads that these inverters supply, quite frequently consisting in ac motors. The impact of sub-MHz PWM and of the associated tens of nanoseconds range switching transients on motor terminal overvoltage, common mode currents, and losses are still to be discussed exhaustively. The authors have thus decided to investigate what happens to induction motors (IM) supplied by inverters having switching frequencies up to 350 kHz. After an introduction on WBG semiconductor devices, the article presents some interesting experimental observations conducted on a 1.1 kW four-pole IM fed by a silicon carbide (SiC) inverter. Further insight is provided by tests on a laminated steel toroid, supplied by a single-phase full bridge SiC inverter. Discussions on the experimental results highlight the previously unreported impact of common mode losses, which become a predominant part of the PWM harmonic losses. [ABSTRACT FROM AUTHOR]

This paper deals with the study and implementation of a losses minimization control strategy for an integrated multidrive (IMD) topology used in the drivetrain of parallel hybrid electric vehicles. In this IMD, the stator sections of a multiwinding induction machine are interfaced to the storage units through standard three-phase inverters. The goal of this study is to optimize the management of multidirectional power flows in an IMD configuration, reducing both the power losses of the induction machine and the energy storage units while keeping the computational complexity suitably low. To this aim, the proposed approach consists in a control strategy that continuously searches for the best compromise between the torque response and the power capability of each storage unit while minimizing the overall power losses. Using such an approach, a significant improvement in the overall efficiency is obtained. Simulations and experimental tests confirm the effectiveness of the proposed method. [ABSTRACT FROM AUTHOR]

Voltage wave reflection phenomena along power cables are particularly threatening on ac motor drives equipped with silicon carbide power mosfets due to very short switching times and high switching frequency. Overvoltage suppression resistance inductance capacitance (RLC) networks are usually added but leading to extra cost and a lower efficiency. A completely different overvoltage mitigation approach is presented in this paper exploiting an open-end winding motor configuration. Overvoltage occurring on the terminals of motor phase windings are, in fact, mitigated by simply coordinating the operations of the two inverters; thus, no passive RLC networks are required. The proposed approach is intended as a mean to provide a further valuable feature to open-winding systems at no extra cost, but it can be also valued as an alternative to conventional bridge inverters equipped with overvoltage mitigation devices. [ABSTRACT FROM AUTHOR]

A low input current total harmonic distortion (THD) rectifier is presented, tailored around an open-end winding permanent magnet synchronous generator. Specifically, a six-level converter topology is obtained by connecting the generator stator winding to a three level T-type unidirectional rectifier on one side, and to an auxiliary two-level inverter on the other side. The T-type rectifier manages the entire active power stream and operates at the line frequency in order to minimize the switching power losses. The auxiliary inverter is instead driven by a standard PWM technique, being tasked to sinusoidally shape the input current and to actively balance the voltage across the dc-bus capacitors of the T-type rectifier. Such an inverter, being rated at a lower power and at a lower voltage than the T-type rectifier, can exploit low-cost power mosfets. The proposed topology, featuring a very low input current THD, could well supplement in aircraft, portable or distributed generation applications, modern high-speed permanent magnet synchronous generators featuring a quite small stator impedance. Simulation and experimental results confirm the effectiveness of the proposed configuration. [ABSTRACT FROM AUTHOR]

In this paper, it is shown how to obtain a low-cost, high-resolution, and fault-robust position sensing system for permanent-magnet synchronous motor drives operating in safety-critical systems, by combining binary Hall-effect sensors with high-frequency signal injection. It is shown that the position error signal obtained via signal injection can be merged easily into the quantization-harmonic-decoupling vector-tracking observer that is used to process the Hall-effect sensor signals. The resulting algorithm provides accurate, high-resolution estimates of speed and position throughout the entire speed range; compared to the state-of-the-art drives using Hall-effect sensors alone, the low-speed performance is greatly improved in healthy conditions and also following position sensor faults. It is envisaged that such a sensing system can be successfully used in applications requiring IEC 61508 SIL 3 or ISO 26262 ASIL D compliance, due to its extremely high mean time to failure and to the very fast recovery of the drive following Hall-effect sensor faults at low speeds. Extensive simulation and experimental results are provided on a 3.7-kW interior permanent-magnet drive. [ABSTRACT FROM AUTHOR]

This paper deals with the development and implementation of an on-line technique for the identification of the stator resistance and permanent magnet flux linkage on three-phase, open-end winding, permanent magnet synchronous motor (PMSM) drives. The stator resistance and permanent magnet flux linkage are independently determined by exploiting a special current vector control strategy, which holds one of the phase currents at zero while suitably modifying the other two in order to keep the magnetomotive force unchanged. As will be demonstrated, no additional sensors or special tests are required by the proposed technique; moreover, motor electrical parameters can be on-line estimated in a wide operating range, avoiding any detrimental impact on the torque capability of the PMSM drive. Finally, the electrical machine thermal status can be also estimated from obtained values of the stator resistance and permanent magnet flux linkage. [ABSTRACT FROM AUTHOR]

An optimal current control strategy for asymmetrical hybrid multilevel inverters (MLIs) is proposed in this paper enabling their use on motor drives, static synchronous compensators, and photovoltaic and wind generators, where a fast and precise current regulation is required. A key feature of these highly efficient converters is that an ac machine (motor or transformer) operates according to an open-end winding configuration, connected on one side to a main MLI and, on the other side, to an auxiliary two-level inverter (TLI). The first efficiently controls the main power stream operating at a low switching frequency, while the TLI acts as an active power filter, exploiting a conventional high-frequency two-level pulsewidth modulation (PWM) technique. The proposed control scheme optimally exploits the key features of the two inverters by suitably sharing the control task. In fact, a predictive current control is assigned to the MLI, which can be accomplished by low switching frequency operations, while the high switching frequency of the PWM-operated TLI is exploited to accomplish a fast and precise closed-loop current control, processing only a part of the power stream flowing through the system, thus producing low power losses. Simulations and experimental results confirm the consistency of the proposed approach. [ABSTRACT FROM AUTHOR]

An open-end winding machine configuration and a suitable control strategy for medium-voltage ac motor drives applications are proposed in this paper in order to reduce the distortion of phase voltages in multilevel inverters (MLIs). Differently than standard open-end winding configurations, where two inverters provide active power to both sides of the stator winding, a main MLI supplies in this case the machine on one side, while an auxiliary two-level inverter acts as active power filter on the other side. A high efficiency step modulation manages the MLI, while the auxiliary unit is pulse width modulation (PWM) operated. As the phase current harmonic content is improved, the torque ripple is reduced and the drive efficiency is increased. By exploiting the proposed approach, the apparent switching frequency of the system is that typical of a PWM inverter, although the main unit is operated according to a voltage step modulation strategy. Simulation and experimental results confirm the consistency of the proposed methodology. [ABSTRACT FROM PUBLISHER]

This paper investigates the performance of a three-phase permanent magnet synchronous motor (PMSM) drive operating under a single fault, adopting a low cost and fault-tolerant control based on deadbeat-direct torque and flux control (DB-DTFC). Under faulty operation, this fault-tolerant DB-DTFC offers an independent regulation of the electromagnetic torque and the stator flux linkage by using the same torque line equation, stator flux linkage, and current observers adopted during healthy conditions, requiring very limited hardware reconfigurations. In particular, it has been demonstrated that in a fault situation, the same drive model equations adopted for the healthy electric drive can be exploited with very limited detrimental effects on the drive performance simply by applying a suitable reference frame transformation set in the torque and flux control structure. The proposed fault-tolerant DB-DTFC has been validated by experimental tests, confirming that the proposed fault-tolerant DB-DTFC ensures satisfactory faulty operations and drive stability, without significant degradation of parameter sensitivity, keeping limited the increment of computational efforts. [ABSTRACT FROM PUBLISHER]

To obtain a full exploitation of battery potential in energy storage applications, an accurate modeling of electrochemical batteries is needed. In real terms, an accurate knowledge of state of charge (SOC) and state of health (SOH) of the battery pack is needed to allow a precise design of the control algorithms for energy storage systems (ESSs). Initially, a review of effective methods for SOC and SOH assessment has been performed with the aim to analyze pros and cons of standard methods. Then, as the tradeoff between accuracy and complexity of the model is the major concern, a novel technique for SOC and SOH estimation has been proposed. It is based on the development of a battery circuit model and on a procedure for setting the model parameters. Such a procedure performs a real-time comparison between measured and calculated values of the battery voltage while a PI-based observer is used to provide the SOC and SOH actual values. This ensures a good accuracy in a wide range of operating conditions. Moreover, a simple start-up identification process is required based on battery data-sheet exploitation. Because of the low computational burden of the whole algorithm, it can be easily implemented in low-cost control units. An experimental comparison between SOC and SOH estimation performed by suggested and standard methods is able to confirm the consistency of the proposed approach. [ABSTRACT FROM AUTHOR]

The paper deals with the analysis and implementation of a vector control strategy devoted to integrated multidrive systems used in starter alternator applications with several dc buses at different voltage levels. The electromechanical system of the considered multidrive topology is obtained by splitting the conventional stator winding of an induction machine into different n three-phase subunits, maintaining the same magnetomotive force distribution and sharing the same rotor. Each stator unit together with rotor can be considered a submotor, thus the entire electromagnetic system behavior can be considered as the combination of all submotors contributions. The submotors are suitably supplied through standard three-phase inverters whose technical specifications are also established according to the storage unit voltage levels. First, a detailed mathematical representation of the electromagnetic system has been developed, then the conditions to carry out the field orientation in each generic subdrive are determined. Addressing a starter-alternator system, the integrated multidrive configuration has been experimentally tested, highlighting the capability of the proposed approach to efficiently handle multidirectional power flows among the storage units and mechanical system while ensuring high dynamic performance. [ABSTRACT FROM AUTHOR]

In this paper, binary Hall-effect sensor faults are investigated in rectangular-current-fed brushless dc (BLDC) drives and a very effective methodology for their detection, identification, and compensation is explored. It is shown that these faults cause erroneous commutation, generally leading to unstable operation. Using a fault detection and identification technique proposed by the authors in a recent paper on low-cost field-oriented drives, it is possible to pinpoint the faulty sensors. In this paper, it is demonstrated that the destabilizing effect of these faults on motion-state estimation can be compensated for in any position and speed estimation algorithm, as long as it is properly readapted. To this end, it is shown how to incorporate such fault-compensation in three state-of-the-art estimation algorithms: 1) the zeroth-order algorithm (ZOA); 2) the hybrid observer (HO); and 3) the vector-tracking observer (VTO). Comparative experimental tests are performed and it is verified that stable operation is achieved with three, two, or only a single Hall-effect sensor functioning correctly. These results show that the classical BLDC drive with three Hall-effect sensors has an inherent double redundancy to position-sensor faults. With the proposed method, this property can be exploited in systems that require very high reliability, such as in aerospace and automotive applications. Redundancy can be increased, using more than three Hall-effect sensors; reduced using two sensors; or eliminated using a single sensor, in ultra low-cost applications where redundancy is not a requirement. [ABSTRACT FROM AUTHOR]

A strong demand for even more compact and reliable power electronic devices has powered the development of advanced design techniques. A key role is played in these techniques by the reliability assessment, a procedure that estimates the expected lifetime according to given mission profiles. The reliability assessment of a low voltage MOSFET working in avalanche mode is considered in this paper through an experimental approach based on the Coffin–Manson law. Differently from previously proposed techniques, based on a thermodynamic analysis, a direct measurement of the thermal strain over the source aluminum layer is instead exploited. The consistence of the proposed technique is evaluated by comparing estimation of the progressive increment of the on-state resistance with results of endurance tests and estimation obtained from previously presented reliability models. The described technique can be applied to assess the reliability of MOSFETs in applications typical of the automotive field, where they are tasked to power inductive loads in unclamped mode. More in general, the method can be exploited to characterize the front metal of MOSFET devices subjected to power cycling, or short-circuit stress tests. [ABSTRACT FROM AUTHOR]