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Polymer thin films with thickness below 100 nm are a fascinating class of 2D materials with commercial and research applications in many branches ranging from coatings to photoresists and insulating materials, to mention just a few uses. Biopolymers have extended the scope of polymer thin films with unique materials such as cellulose, cellulose nanocrystals, cellulose nanofibrils with tunable water uptake, crystallinity and optical properties. The key information needed in thin biopolymer film use and research is film thickness. It is often challenging to determine precisely and hence several techniques and their combinations are used. Additional challenges with hydrophilic biopolymers such as cellulose are the presence of humidity and the soft and often heterogenous structure of the films. This minireview summarizes currently used methods and techniques for biopolymer thin film thickness analysis and outlines challenges for accurate and reproducible characterization. Cellulose is chosen as the representative biopolymer.

A literature review on ultrathin films of cellulose is presented. The review focuses on different deposition methods of the films—all the way from simple monocomponent films to more elaborate multicomponent structures—and the use of the film structures in the vast realm of materials science. The common approach of utilizing cellulose thin films as experimental models is therefore omitted. The reader will find that modern usage of cellulose thin films constitutes an exciting emerging area within materials science and it goes far beyond the traditional usage of the films as model systems.

Cellulose derivate phase separation in thin films was applied to generate patterned films with distinct surface morphology. Patterned polymer thin films are utilized in electronics, optics, and biotechnology but films based on bio-polymers are scarce. Film formation, roughness, wetting, and patterning are often investigated when it comes to characterization of the films. Frictional properties, on the other hand, have not been studied extensively. We extend the fundamental understanding of spin coated complex cellulose blend films via revealing their surface friction using Friction Force Microscopy (FFM). Two cellulose derivatives were transformed into two-phase blend films with one phase comprising trimethyl silyl cellulose (TMSC) regenerated to cellulose with hydroxyl groups exposed to the film surface. Adjusting the volume fraction of the spin coating solution resulted in variation of the surface fraction with the other, hydroxypropylcellulose stearate (HPCE) phase. The film morphology confirmed lateral and vertical separation and was translated into effective surface fraction. Phase separation as well as regeneration contributed to the surface morphology resulting in roughness variation of the blend films from 1.1 to 19.8 nm depending on the film composition. Friction analysis was successfully established, and then revealed that the friction coefficient of the films could be tuned and the blend films exhibited lowered friction force coefficient compared to the single-component films. Protein affinity of the films was investigated with bovine serum albumin (BSA) and depended mainly on the surface free energy (SFE) while no direct correlation with roughness or friction was found. BSA adsorption on film formed with 1:1 spinning solution volume ratio was an outlier and exhibited unexpected minimum in adsorption.

An approach for the multilayer density analysis of polysaccharide thin films at the example of cellulose is presented. In detail, a model was developed for the evaluation of the density in different layers across the thickness direction of the film. The cellulose thin film was split into a so called “roughness layer” present at the surface and a “bulk layer” attached to the substrate surface. For this approach, a combination of multi-parameter surface plasmon resonance spectroscopy (SPR) and atomic force microscopy (AFM) was employed to detect changes in the properties, such as cellulose content and density, thickness and refractive index, of the surface near layer and the bulk layer. The surface region of the films featured a much lower density than the bulk. Further, these results correlate to X-ray reflectivity studies, indicating a similar layered structure with reduced density at the surface near regions. The proposed method provides an approach to analyse density variations in thin films which can be used to study material properties and swelling behavior in different layers of the films. Limitations and challenges of the multilayer model evaluation method of cellulose thin films were discussed. This particularly involves the selection of the starting values for iteration of the layer thickness of the top layer, which was overcome by incorporation of AFM data in this study.