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Purpose This paper aims to explore the damage mechanism of a lubricating film on the worn surface of solid self-lubricating composites under different loads. Design/methodology/approach By comparing the actual stress with the strength, it is possible to determine the approximate wear state of the lubricating film. To prove the validity of the mathematical model that can predict the initiation of micro cracks or even the failure of the lubricating film, M50-5 Wt.% Ag self-lubricating composites (MA) was prepared. Tribological tests of the composites against Si3N4 ceramic balls were conducted at room temperature from 2 to 8 N. The electron probe microanalysis images of the lubricating film verify the wear state of the lubricating film. Findings The study found that the back edge of the contact area is the most vulnerable to destruction. The tensile stress and the equivalent shear stress have a positive correlation with load and friction coefficient. When the load is 4 N, an intact lubricating film covers the worn surface because the tensile stress and the equivalent shear stress are below the tensile strength and the shear strength, respectively; under other working conditions, the lubricating film is destroyed. Originality/value This paper has certain theoretical guidance for the study of tribological properties of solid self-lubricating composites. Moreover, this mathematical model is appropriate to be applied for the other composites.

Purpose This paper aims to predict and evaluate the wear rate of TiAl-2 Wt.% MoO3 tabular crystals (TMCs) using the Newton interpolation methods. Design/methodology/approach The friction and wear behaviors of TMC were examined using pin-on-disc apparatus at different times, namely, 1,200, 2,400, 3,600, 4,800 and 6,000 s. The wear rates of five different times as interpolation nodes were measured and calculated by electron probe microanalysis (EMPA) and field emission electron microscope (FESEM). Then, the prediction formula of wear rate was constructed using the Newton interpolation method. The accuracy of the prediction formula and the relationship with friction layer and worn surface are verified for evaluating the reliability of the prediction formula. Findings The prediction formula shows a similar variation trend of TMC as the experimental results, indicating that the prediction formula can forecast the wear rate and working condition of TMC. Moreover, the microstructures of friction layer and worn surface also have a strong impact on the prediction formulas. Originality/value The prediction formulas of the Newton interpolation polynomial can be adopted to predict working longevity in the mechanical components, which can guide the practical engineering application in industrial fields.