1. Transferring feather wastes to ductile keratin filaments towards a sustainable poultry industry
- Author
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Bingnan Mu, Yue Chang, Wei Li, Helan Xu, Yiqi Yang, and Xiang Mi
- Subjects
animal structures ,020209 energy ,macromolecular substances ,02 engineering and technology ,010501 environmental sciences ,01 natural sciences ,Poultry ,chemistry.chemical_compound ,Tensile Strength ,Keratin ,Ultimate tensile strength ,0202 electrical engineering, electronic engineering, information engineering ,Animals ,Fiber ,Ductility ,Waste Management and Disposal ,0105 earth and related environmental sciences ,chemistry.chemical_classification ,Dithiol ,Feathers ,Free thiol ,Tenacity (mineralogy) ,chemistry ,Chemical engineering ,Feather ,visual_art ,visual_art.visual_art_medium ,Keratins - Abstract
Technology for the transformation of waste feathers to quality regenerated filaments has been developed. Regardless of superior properties of natural keratin materials, previously developed regenerated materials from keratin had tensile properties much lower than their natural counterparts due to backbone hydrolysis and inefficient reconstruction of disulfide crosslinkages. In this work, tough keratin filaments have been regenerated from white duck feathers via efficient restoration of disulfide crosslinkages using a dithiol reducing agent. Dithiol substantially reserves free thiol groups in the extraction and formed lengthy intermolecular crosslinkages in regenerated keratin filaments. Due to the high degree of intermolecular reconstruction of disulfide bonds and formation of lengthy crosslinkages via dithiol chain-extension, the keratin filaments exhibited considerable improvements in mechanical properties, especially for ductility and water stability. The tenacity and elongation at break were 160.7 MPa and 14%, respectively. The filaments retained about 80% of the tenacity of natural feathers at either dry or wet conditions and demonstrated stretchability 150% higher than natural feathers. The fiber regeneration technology makes it possible to substitute primary fiber sources by renewable poultry feathers. Successful filament substitution or addition can bring more than 88-billion-dollar revenue. The technology not only contributes to a sustainable fiber and poultry industry but adds substantial values to poultry feathers.
- Published
- 2020