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The role of cathodic structure on water management was investigated for planar micro-air-breathing polymer electrolyte membrane fuel cells (PEMFCs). The electrical results demonstrate the possibility to decrease, with the same structure, both cell drying and cell flooding according to the environmental and operation conditions. Thanks to a simultaneous study of internal resistance and scanning electronic microscope (SEM) images, we demonstrate the advantageous influence of the presence of crack in cathodic catalytic layer on water management. On the one hand, the gold layer used as cathodic current collector is in contact with the electrolyte in the cracked zones which allows water maintenance within the electrolyte. It allows to decrease the cell drying and thus strongly increase the electrical performances. For cells operated in a 10% relative humidity atmosphere at 30 °C and at a potential of 0.5 V, the current density increases from 28 mA cm −2 to 188 mA cm −2 (+570%) for the cell with a cathodic cracked network. On the other hand, the reduction in oxygen barrier diffusion due to the cathodic cracks allows to improve oxygen diffusion. In flooding state, the current densities were higher for a cell with a cracked network. For cells operating in a 70% relative humidity atmosphere at 30 °C and at a potential of 0.2 V, a current density increase from 394 mA cm −2 to 456 mA cm −2 (16%) was noted for the cell with a cathodic cracked network. Microscopic observations allowed us to visualize water droplets growth mechanism in cathodic cracks. It was observed that the water comes out of the crack sides and partially saturates the cracks before emerging on cathodic collector. These results demonstrate that cathode structuration is a key parameter that plays a major role in the water management of PEMFCs.

The role of cathodic cover opening ratio on water management was investigated for micro air-breathing polymer electrolyte membrane fuel cells (PEMFCs). The results demonstrate the possibility to manage water content in micro-PEMFC using cover opening ratio variation. By measuring the internal resistance of a cell in various cover configurations (0.33 Ω cm 2 to 4.0 Ω cm 2 ), the influence of cover opening ratio on water management was shown. Indeed, for a cell situated in a 10% relative humidity atmosphere and operated at 0.5 V, the addition of a 5% opening ratio cover allowed to reach similar current densities (270 mA cm −2 ) to those recorded for the same potential at 70% relative humidity without cover. Although the starting current density for a cell operated at 60 °C without gas humidification was extremely low (15 mA cm −2 ), the total closure of the cover allowed to maintain the water produced and accumulated by the cell at the cathode, and current density of 800 mA cm −2 were reached after height minutes of operation. The influence of the opening ratio on back-diffused water was also evaluated and the maximum of back-diffused water was observed for a cell operated with a 5% cover opening ratio and represented 33% of the total water product at 150 mA cm −2 . A new method of anodic water evacuation, which does not increase the cell volume and which does not require any control tool was carried out and experimentally evaluated.