1. Concentration profiling of a horizontal sedimentation tank utilising a bespoke acoustic backscatter array and CFD simulations
- Author
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G Randall, David M. J. Cowell, Kevin F. Malone, Simon Biggs, Steven Freear, Iain Smith, Lucy Horton, D. A. Egarr, Timothy N. Hunter, Jeff Peakall, Alastair S. Tonge, David Burt, Hugh P. Rice, Martyn Barnes, and Michael Fairweather
- Subjects
Calcite ,Flocculation ,education.field_of_study ,Materials science ,business.industry ,Applied Mathematics ,General Chemical Engineering ,Population ,02 engineering and technology ,General Chemistry ,Slip (materials science) ,Mechanics ,Computational fluid dynamics ,021001 nanoscience & nanotechnology ,Industrial and Manufacturing Engineering ,Clarifier ,chemistry.chemical_compound ,020401 chemical engineering ,Settling ,chemistry ,Particle size ,0204 chemical engineering ,0210 nano-technology ,business ,education - Abstract
The performance of a pilot-scale horizontal sedimentation tank was characterised utilising computational fluid dynamics (CFD) and a bespoke ultrasonic backscatter array, for both spherical glass and flocculated calcite separation. The CFD simulation was developed in OpenFOAM, using algebraic slip and hindered settling models, in order to solve the transport of multiple particle size classes, enabled through a population balance approach. Simulations of concentration compared closely to samples for the glass dispersions, but under-predicted concentration with flocculated calcite (likely due to complexities from modelling floc break-up in the mixer). In comparison, the acoustic array measured the calcite concentration with a high degree of resolution, where in particular, evidence suspension mobilisation near the outlet was observed, due to recirculation. Overall, we demonstrate the performance and current limitations of large-scale CFD for complex floc systems, as well as the use of ultrasonics to significantly aid process understanding, through online monitoring of solid-liquid separations.
- Published
- 2020
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