1. Numerical analysis of surface integrity in parallel turning PART B: Influence of cutting tool chamfer angle and chamfer width
- Author
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Gavendra Norkey, Faisal Hassan, Veldi Kanakaraju, and Kalidasan Rathinam
- Subjects
010302 applied physics ,Chamfer ,Materials science ,Cutting tool ,business.industry ,Numerical analysis ,02 engineering and technology ,Structural engineering ,Plasticity ,021001 nanoscience & nanotechnology ,01 natural sciences ,Residual stress ,0103 physical sciences ,0210 nano-technology ,Speeds and feeds ,business ,Surface integrity ,Plane stress - Abstract
Residual stresses play a vital role in determining the quality of the turned components. Numerical modelling of residual stresses provides a deep insight of the process mechanism and increases the productivity by conserving time, material and manpower. In parallel turning process, two tools are engaged simultaneously to perform the turning process. In this research work, numerical investigation was done to determine the influence of chamfer width and chamfer angle for various cutting speeds and feeds on the surface residual stresses. The numerical analysis was carried out utilising a software program, ABAQUS 6.14. The work and tool material are AISI 4340 steel and carbide. CPE4RT four node plane strain element was used for the analysis. The chip was separated from work material based on Johnson-Cook damage criterion. Surface friction between cutting tool and chip is modelled by employing penalty contact approach. The coefficient of friction was taken as 0.3. With the increase in chamfer angle and chamfer width, the surface residual stresses increase. This is caused due to the increase in cutting temperature and plastic strain. Maximum circumferential and axial compressive residual stress of 415 MPa and 445 MPa is obtained for a chamfer width of 0.2 mm. The cutting speed was 150 m/min and feed 0.1 mm/rev. On the whole, the usage of chamfered cutting tools proved to be beneficial in imparting higher compressive residual stresses in parallel turning process.
- Published
- 2021
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