1. Characterizing forming limits at fracture for aluminum 6K21-T4 sheets using an improved biaxial tension/shear loading test
- Author
-
L.H. Zheng, Zhong-jin Wang, and Z.J. Wang
- Subjects
Materials science ,Mechanical Engineering ,Alloy ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Fracture testing ,Simple shear ,020303 mechanical engineering & transports ,0203 mechanical engineering ,chemistry ,Shear (geology) ,Mechanics of Materials ,Aluminium ,Biaxial tension ,engineering ,General Materials Science ,Image Inspection ,Composite material ,0210 nano-technology ,Civil and Structural Engineering ,Plane stress - Abstract
The main objective of this paper is to provide a reliable experimental methodology that utilizes biaxial tension and shear loading combined with appropriate butterfly specimens for characterizing forming limits at fracture (FLF) for aluminum alloy 6K21-T4 sheets over a wide range of strain paths. To realize the goal, the performance of an existing butterfly specimen for fracture testing of the aluminum sheet is first experimentally and numerically studied. Experimental and numerical results show that premature edge fracture may easily occur on the aluminum sheet specimen under combined tension and shear loading, which would lead to a high degree of uncertainty for the measured limit strains at fracture. To solve the problem and provide a reliable testing method, optimized butterfly specimens are proposed, and their performance for fracture testing of the aluminum sheet is numerically evaluated. Subsequently, verification experiments on the optimized butterfly specimens extracted from the aluminum sheet are conducted under seven different combined tension and shear loading conditions and a strain-rate-based time-dependent method combined with the image inspection of specimen surface is presented to determine the onset of fracture. Experimental results show that the forming limit strains at fracture in arbitrary strain paths between simple shear and plane strain can be accurately obtained by using the proposed experimental methodology. In addition, three newly proposed ductile fracture criteria (Lou−Huh 2012, MMC3, and Hu−Chen) are employed to predict the FLF for the aluminum 6K21-T4 sheet over a wide range of strain paths. It is found that the Hu−Chen model exhibits the best prediction capability for the FLF.
- Published
- 2019