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Deep infection is the second most common complication of arthroplasty following loosening of the implant. Antibiotic-loaded bone cements (ALBCs) and high concentrations of systemic broad-spectrum antibiotics are commonly used to prevent infections following injury and surgery. However, clinical data fails to show that ALBCs are effective against deep infection, and negative side effects can result following prolonged administration of antibiotics. Additionally, the rise of multidrug resistant (MDR) bacteria provides an urgent need for alternatives to broad-spectrum antibiotics. Phage therapy, or the use of bacteriophages (viruses that infect bacteria) to target pathogenic bacteria, might offer a safe alternative to combat MDR bacteria. Application of phage therapy in the setting of deep infections requires formulation strategies that would stabilize bacteriophage against chemical and thermal stress during bone-cement polymerization, that maintain bacteriophage activity for weeks or months at physiological temperatures, and that allow for sustained release of phage to combat slow-growing, persistent bacteria. Here, we demonstrate the formulation of three phages that target diverse bacterial pathogens, which includes spray-drying of the particles for enhanced thermal stability at 37 °C and above. Additionally, we use atomic layer deposition (ALD) to coat spray-dried powders with alumina to allow for delayed release of phage from the dry formulations, and potentially protect phage against chemical damage during bone cement polymerization. Together, these findings present a strategy to formulate phages that possess thermal stability and sustained release properties for use in deep infections. [ABSTRACT FROM AUTHOR]

The revalorization of cocoa (Theobroma cacao L.) processing wastes, mainly cocoa bean shells, involve some strategies to obtaining maximum benefits of the bioactive compounds and reducing the amounts of waste through its use in new products in the context of the circular bioeconomy. Cocoa bean shells were used to obtain a phenol concentrated and formulate a matrix with isolated whey protein particles. Spray-drying and freeze-drying were used to pulverize the samples. The results indicated that both methods improve the stability of the compounds and the antioxidant capacity of the phenol-protein matrix powder, with significative differences (p<0.05), being the spray-dried matrix the sample with the higher amounts of the total polyphenols. Different amounts of the phenol-protein matrix powder obtained by spray-drying and freeze-drying were used for the formulation of the cookies, and significant differences (p<0.05) were observed in the physicochemical characteristics, proximal analysis, bioactive compounds and antioxidant capacity, among the formulations. The cookies with the highest protein content were those to which a 12.5 and 20% of the matrix obtained by freeze-drying was added. While the cookies with the highest content of total phenolic compounds (4118.72±27.43) and highest values of antioxidant capacity (521.33±33.68 mmol Trolox/g and 4249.10±51.24 FeSO4/g, by DPPH and FRAP assay, respectively) were those that were added with 20% matrix obtained by spray drying. Likewise, the discriminating variables identified between the cookie formulations were the results of polyphenols, DPPH, FRAP and proteins. This indicate that the addition of a phenol-protein matrix powder as an ingredient in cookies, as comercial application, exhibited an increasing of proteins and polyphenols content, including higher values of antioxidant capacity, in the final product. [ABSTRACT FROM AUTHOR]

• Activity retention of an enveloped virus through spray drying and lyophilization. • Enhanced thermal stability of an enveloped virus upon drying for vaccine and gene therapy applications. • Characterization of morphology, T g , and crystallinity of spray dried and lyophilized viral preparations. Enveloped viruses are attractive candidates for use as gene- and immunotherapeutic agents due to their efficacy at infecting host cells and delivering genetic information. They have also been used in vaccines as potent antigens to generate strong immune responses, often requiring fewer doses than other vaccine platforms as well as eliminating the need for adjuvants. However, virus instability in liquid formulations may limit their shelf life and require that these products be transported and stored under stringently controlled temperature conditions, contributing to high cost and limiting patient access. In this work, spray-drying and lyophilization were used to embed an infectious enveloped virus within dry, glassy polysaccharide matrices. No loss of viral titer was observed following either spray-drying (at multiple drying gas temperatures) or lyophilization. Furthermore, viruses embedded in the glassy formulations showed enhanced thermal stability, retaining infectivity after exposure to elevated temperatures as high as 85 °C for up to one hour, and for up to 10 weeks at temperatures as high as 30 °C. In comparison, viruses in liquid formulations lost infectivity within an hour at temperatures above 40 °C, or after incubation at 25 °C for longer periods of time. [ABSTRACT FROM AUTHOR]

Silicate-based bioactive glass nano/microspheres hold significant promise for bone substitution by facilitating osteointegration through the release of biologically active ions and the formation of a biomimetic apatite layer. Cu-doping enhances properties such as pro-angiogenic and antibacterial behavior. While sol-gel methods usually yield homogeneous spherical particles for pure silica or binary glasses, synthesizing poorly aggregated Cu-doped ternary glass nano/microparticles without a secondary CuO crystalline phase remains challenging. This article introduces an alternative method for fabricating Cu-doped ternary microparticles using sol-gel chemistry combined with spray-drying. The resulting microspheres exhibit well-defined, poorly aggregated particles with spherical shapes and diameters of a few microns. Copper primarily integrates into the microspheres as Cu0 nanoparticles and as Cu2+ within the amorphous network. This doping affects silica network connectivity, as calcium and phosphorus are preferentially distributed in the glass network (respectively as network modifiers and formers) or involved in amorphous calcium phosphate nano-domains depending on the doping rate. These differences affect the interaction with simulated body fluid. Network depolymerization, ion release (SiO 4 4−, Ca2+, PO 4 3−, Cu2+), and apatite nanocrystal layer formation are impacted, as well as copper release. The latter is mainly provided by the copper involved in the silica network and not from metal nanoparticles, most of which remain in the microspheres after interaction. This understanding holds promising implications for potential therapeutic applications, offering possibilities for both short-term and long-term delivery of a tunable copper dose. A novel methodology, scalable to industrial levels, enables the synthesis of copper-doped ternary bioactive glass microparticles by combining spray-drying and sol-gel chemistry. It provides precise control over the copper percentage in microspheres. This study explores the influence of synthesis conditions on the copper environment, notably Cu0 and Cu2+ ratios, characterized by EPR spectroscopy, an aspect poorly described for copper-doped bioactive glass. Additionally, copper indirectly affects silica network connectivity and calcium/phosphorus distribution, as revealed by SSNMR. Multiscale characterization illustrates how these features impact acellular degradation in simulated body fluid, highlighting the therapeutic potential for customizable copper dosing to address short- and long-term needs. [Display omitted] [ABSTRACT FROM AUTHOR]

The textile industry produces harmful effluents that are discharged into the environment, damaging the aquatic and other ecosystems. A yeast-based solution for decolorization of textile industrial wastewater was produced and evaluated. Three yeast strains, Candida parapsilosis (HOMOGS20B), Yarrowia lipolytica (HOMOGST27AB) and Candida pseudoglaebosa (LIIIS36B), isolated from a textile wastewater treatment plant and previously selected for their dye decolorization capacity, were freeze-dried. Additionally, Yarrowia lipolytica (HOMOGST27AB) was also spray-dried. Skim milk powder and maltodextrin were used as cell protectors, and the freeze-dried products were stored at cold (4 °C) and room temperature for 210 days. The viability of the yeast cells and their decolorization capacity over time were assessed. Dried yeast cells maintained their viability, and decolorization capacity for at least 90 days of storage after spray- and freeze-drying with both cell-protecting agents. The dried yeast-based solution for decolorizing textile industrial wastewater combines stability, efficiency, and convenience of production for application in real industrial facilities. [Display omitted] • Freeze- and spray-dried yeasts with skim milk and maltodextrin as cell protectors. • Yeast cells maintained viability using spray-dryer and freeze-drying processes. • Decolorization capacity was maintained after 90 days of storage. • New dried yeast-based solution for decolorization tested in simulated effluents. [ABSTRACT FROM AUTHOR]

• Firethorn fruit is a selenium-rich food item. • Higher maltodextrin and encapsulation rate is the most influential parameter for powder properties setting. • The encapsulation with spray and freeze drying method was successful and freeze drying was a more effective drying technique. Pyracantha coccinea var. lalandi is a valuable herb containing abundant polyphenols with powerful antioxidant properties that contribute significantly to health and medicinal benefits. Some physicochemical properties of this plant, about which there are few studies, have been investigated. It was concluded that the fruit could be a good source of selenium. Firethorn fruit was extracted using a sonicator at 60% ethanol, 60 Amplitude power and a constant temperature of 25±2 ˚C for 20 min. Using the obtained extract, it was determined that the spray drying conditions (encapsulation concentration, maltodextrin:gum arabic ratio and inlet air temperature) of firethorn fruit powder total phenolic content, total flavonoid content, %DPPH, FRAP, water activity, %moisture, wettability, solubility, free bulk density, packed bulk density, % yield properties were investigated using a central composite rotatable design. The concentration of the feed solution and the maltodextrin:gum arabic ratio had a significant effect on the overall assessed responses, while the air inlet temperature had a slight effect on these variables. According to the desirability function, the optimum conditions were determined as 15% encapsulation concentration, 3:2 maltodextrin: gum arabic ratio, and 145 ˚C inlet air temperature. Microcapsule was obtained by freeze drying the feed solution prepared with encapsulation concentration of 15% and maltodextrin: gum arabic 3:2. The physicochemical, microstructure and antioxidant properties of microcapsules produced by two different methods were investigated. The TPC and TFC of the freeze-dried firethorn microencapsulates were significantly (p<0.05) higher than those of the spray dried firethorn microencapsulate. Routine was the most dominant bioactive component in firethorn microcapsules. Gallic acid, chlorogenic acid, epicatechin, rutin were found to be higher in freeze-dried firethorn capsules compared to spray-dried microcapsules. The spray-dried powder was lighter in color than the freeze-dried powder. The a* and b* values of the freeze-dried powders were higher than those of the spray-dried powders. [ABSTRACT FROM AUTHOR]

[Display omitted] Intranasal administration has attracted increasing attention as a drug delivery approach based on nose-to-brain drug delivery from the nasal cavity to brain tissue directly, bypassing the blood–brain barrier. However, application of the method to poorly water-soluble drugs is potentially limited due to low aqueous solubility and dissolution, which can hinder drug transfer to brain tissue. In the present study, we focused on an amorphous solid dispersion (ASD) technique to improve drug dissolution. A carbamazepine-loaded ASD model drug was prepared using the solvent evaporation method (ASD-1). After screening six water-soluble polymer carriers, polyvinyl alcohol (PVA)-based ASD-1 formulation exhibited the most rapid and highest drug dissolution under experimental conditions in the nasal cavity (pH 6.0). A carbamazepine suspension dispersed with a PVA-ASD-1 formulation exhibited enhanced drug delivery into plasma and brain tissue of rats in vivo. A spray-dried powder formulation of PVA-ASD (PVA-ASD-2) exhibited improved drug dissolution and in vivo drug transfer. Our key finding is that the spray-dried PVA-ASD-2 formulation exhibited higher brain/plasma ratios than the PVA-ASD-1 suspension formulation. Our physical characterization data and demonstration of improved drug transfer suggest that ASD-based intranasal formulations hold promise for drug delivery to the brain. [ABSTRACT FROM AUTHOR]

Co-encapsulation of retinoic acid (RA), curcumin and/or resveratrol into microparticles composed by alginic acid sodium and the ethyl cellulose + polyethylene glycol (EC + PEG) blend was proposed for the protection and co-delivery of these bioactive compounds. The final aim is to take benefit of combined therapeutic potential related to these molecules and use loaded microparticles obtained by spray-drying to improve the treatment of acute promyelocytic leukemia (APL). Alginic acid sodium-based emulsions were characterized regarding rheological properties (i.e. viscosity), stability and droplet size distribution. Biopolymer- and synthetic polymer-based microparticles loaded with RA, RA + curcumin, RA + resveratrol and RA + curcumin + resveratrol were produced with a product yield between 10 and 35 %. The obtained microparticles exhibited a variable form, a morphology that varied between a slightly and high rough surface and a mean diameter that ranged from 2.97 ± 0.04 and 88 ± 3 μm. Encapsulation efficiency was significantly influenced by the encapsulating agent(s) used in the microparticles formulations. The bioactive compounds that were co-encapsulated showed a similar release profile. [ABSTRACT FROM AUTHOR]

In recent years, many fast drying techniques such as spray-drying are being explored as alternatives to biopharmaceutical freeze-drying. Thus, it is essential to understand how the processability of commonly used excipients will be affected when these new techniques are employed. This study reports a series of observations outlining how the thermally-induced oxidative degradation of polysorbates (PS) evolves in liquid to solid transitions, such as those expected in spray-drying. Firstly, the impact of different evaporation rates on the oxidative degradation of aqueous solutions of two different PS types namely, PS20 and PS80, were screened via evaporative solvent casting. The latter revealed that the evaporation rate could critically impact the rate-limiting steps of PS thermal oxidation. In addition, the potential of saccharides as excipients to mitigate the thermal oxidation of PS80 under slow and fast evaporation conditions was investigated. Five different saccharide excipients were screened, i.e., trehalose dihydrate, maltodextrin, hydroxypropyl-β-cyclodextrin, and Dextran 40. Under slow evaporation conditions, only trehalose dihydrate seemed to be beneficial in avoiding the thermal oxidation of PS80. For fast evaporation conditions, hydroxypropyl-β-cyclodextrin prevented the oxidative degradation of PS80. This implies that distinct strategies to mitigate PS oxidative degradation might be necessary depending on the drying process and rates. [ABSTRACT FROM AUTHOR]

Amorphous solid dispersions (ASD) are a commonly used enabling formulation technology to drive oral absorption of poorly soluble drugs. To ensure adequate solid-state stability and dissolution characteristics, the ASD formulation design typically has ≤ 25% drug loading. Exposed to aqueous media, ASD formulations can produce drug-rich colloidal dispersion with particle size < 500 nm. This in situ formation of colloidal particles requires incorporation of excess excipients in the formulation. The concept of using engineered drug-rich particles having comparable size as those generated by ASDs in aqueous media is explored with the goal of increasing drug loading in the solid dosage form. Utilizing ABT-530 as model compound, a controlled solvent-antisolvent precipitation method resulted in a dilute suspension that contained drug-rich (90% (w/w)) amorphous nanoparticles (ANP). The precipitation process was optimized to yield a suspension containing < 300 nm ANP. A systematic evaluation of formulation properties and process variables resulted in the generation of dry powders composed of 1–8 µm agglomerates of nanoparticles which in contact with water regenerated the colloidal suspension having particle size comparable to primary particles. Thus, this work demonstrates an approach to designing a re-dispersible ANP based powder containing ≥90% w/w ABT-530 that could be used in preparation of a high drug load solid dosage form. [Display omitted] [ABSTRACT FROM AUTHOR]

[Display omitted] • Long-term consumption of Capsicum oleoresin particles reduced liver oxidative stress. • Capsaicinoids in the high-fat diet mitigated hepatic steatosis. • Capsicum oleoresin microparticles influenced lipid metabolism. • Capsicum oleoresin microparticles protected against insulin resistance. • Mice on a high-fat diet with Capsicum oleoresin microparticles did not develop hyperleptinemia. Capsicum oleoresin has potential health benefits, particularly against obesity markers. Due to its high pungency, few studies have been done to explore the intake of this ingredient. The objective of this study was to use the Capsicum oleoresin (CO) microencapsulated into a high-fat diet to evaluate its metabolic effect on mice. Two formulation containing 15 % solids were prepared: the first (F1) with 5% CO and 95% emulsifier, and the second (F2) with 2.5% corn oil, 2.5% CO, and 95% emulsifier. These formulation were atomized in a spray dryer. Ultra-Performance Liquid Chromatography determined the capsaicin content for both formulations. Mice were divided into two groups: lean control (normocaloric AIN diet, n = 10) and high fat (HF diet: hypercaloric, n = 30), which were subdivided into three subgroups: HF control diet (n = 10); diet F1: HF + 20 % CO oleoresin microparticles (n = 10); and diet F2: HF + 20 % CO microparticles containing corn oil (n = 10). The animals treated with the microparticles showed lower glucose levels than the HF control. Mice fed with HF-containing CO microparticles had cholesterol blood levels similar to that of the lean group and lower (<100 mg/dL) than that of the HF control group (150 mg/dL). Capsicum oleoresin microparticles added to high-fat diets promoted lower weight gain and protected the liver against hepatic steatosis. Leptin levels for mice fed with HF diet plus CO microparticles averaged between 2 and 5 ng/ml, whereas the fat control group developed leptin resistance. Capsicum microparticles evidenced a protective effect against dyslipidemia compared to the fat control group, which suggests their use as a potential ingredient for the control of obesity. [ABSTRACT FROM AUTHOR]

[Display omitted] The manufacturing of tablets containing biologics exposes the biologics to thermal and shear stresses, which are likely to induce structural changes (e.g., aggregation and denaturation), leading to the loss of their activity. Saccharides often act as stabilizers of proteins in formulations, yet their stabilizing ability throughout solid oral dosage processing, such as tableting, has been barely studied. This work aimed to investigate the effects of formulation and process (tableting and spray-drying) variables on catalase tablets containing dextran, mannitol, and trehalose as potential stabilizers. Non-spray-dried and spray-dried formulations were prepared and tableted (100, 200, and 400 MPa). The enzymatic activity, number of aggregates, reflecting protein aggregation and structure modifications were studied. A principal component analysis was performed to reveal underlying correlations. It was found that tableting and spray-drying had a notable negative effect on the activity and number of aggregates formed in catalase formulations. Overall, dextran and mannitol failed to preserve the catalase activity in any unit operation studied. On the other hand, trehalose was found to preserve the activity during spray-drying but not necessarily during tableting. The study demonstrated that formulation and process variables must be considered and optimized together to preserve the characteristics of catalase throughout processing. [ABSTRACT FROM AUTHOR]

• Micro-encapsuled composite spheres were fabricated by spray-drying. • The influence of composition on structure and property was studied. • Anisotropic conduction was demonstrated and mechanism was disclosed. A novel micro-encapsuled composite spheres was fabricated by multi-step process combining with chemical modification, physical deposition as well as spray-drying technique. The microstructure, morphology and compositions were comprehensively investigated. The optimized micro-encapsuled spheres were applied to construct epoxy resin-based anisotropic conductive film (ACF). The dielectric shell of the micro spheres was capable of disintegration under pressure, resulting into electric pathways. The transition from dielectric state to anisotropic conductive state was demonstrated for the microsphere-containing ACF epoxy resin. [ABSTRACT FROM AUTHOR]

[Display omitted] Biopharmaceuticals are labile biomolecules that must be safeguarded to ensure the safety, quality, and efficacy of the product. Batch freeze-drying is an established means of manufacturing solid biopharmaceuticals but alternative technologies such as spray-drying may be more suitable for continuous manufacturing of inhalable biopharmaceuticals. Here we assessed the feasibility of spray-drying Olipudase alfa, a novel parenteral therapeutic enzyme, by evaluating some of its critical quality attributes (CQAs) in a range of excipients, namely, trehalose, arginine (Arg), and arginine hydrochloride (Arg-HCl) in the sucrose/methionine base formulation. The Arg-HCl excipient produced the best gain in CQAs of spray-dried Olipudase with a 63% reduction in reconstitution time and 83% reduction in the optical density of the solution. Molecular dynamics simulations revealed the atomic-scale mechanism of the protein–excipient interactions, substantiating the experimental results. The Arg-HCl effect was explained by the calculated thermal stability and structural order of the protein wherein Arg-HCl acted as a crowding agent to suppress protein aggregation and promote stabilization of Olipudase post-spray-drying. Therefore, by rational selection of appropriate excipients, our experimental and modelling dataset confirms spray-drying is a promising technology for the manufacture of Olipudase and demonstrates the potential to accelerate development of continuous manufacturing of parenteral biopharmaceuticals. [ABSTRACT FROM AUTHOR]

Development of oral solid dosage forms containing biologics has attracted intense interests recently due to the high patient convenience and the commercial potential of related products. The aim of this study was to understand how the difference in the particle properties prepared using two different drying principles, i.e. freeze-drying and spray-drying, may influence the compaction behavior of particulate protein systems. Here, trypsin was used as a model protein drug and lactose as a filler. The raw freeze-dried (FD) powder composed mostly of trypsin and lactose was dissolved in Milli-Q water and processed by spray-drying to produce spray-dried (SD) powder. Meanwhile, the raw FD powder was micronized by a ball mill into fine ball-milled (BM) powder with a comparable particle size to that of SD powder. Next, the FD, BM and SD powders were characterized with regard to morphology, residual moisture content (RMC), solid form, and surface chemistry using scanning electron microscope (SEM), thermogravimetric analysis (TGA), X-ray powder diffraction (XRPD), and X-ray photoelectron spectroscopy (XPS), respectively. Subsequently, a compaction simulator was employed to prepare tablets within the compaction pressure range of 25 to 400 MPa. The results showed that FD and BM powders could be compressed into tablets within the investigated compaction pressure range. In contrast, tablets compacted from SD powder displayed capping/lamination tendency under high compaction pressures and thus had poor tabletability. XPS analyses revealed that there were more surface enrichments of trypsin in the SD powder compared to that of FD powder. It implies that there would be more hydrophobic inter-particulate trypsin-trypsin interactions and less hydrophilic lactose-lactose interactions during the compression of SD powder compared to the compaction of FD powder. The weak hydrophobic inter-particulate trypsin-trypsin interactions may not be maintained during the decompression phase especially when compacted at high compaction pressure ranges, resulting in capping/lamination of the SD tablets. This study demonstrates that the two drying principles, i.e. freeze-drying and spray-drying, can result in different particle properties of biologics, which can in turn influence the tabletability of the resulting solid materials. [Display omitted] • Spray-dried trypsin/lactose powder displayed poor tabletability compared to freeze-dried trypsin/lactose powder • The residual moisture content, bulk density, particle size, and surface morphology are not the primary factors responsible for the poor tabletability of the SD powder, but the surface chemistry • More hydrophobic trypsin-trypsin interactions, rather than lactose-lactose hydrophilic interactions between spray-dried trypsin/lactose particles, contributed to the poor tabletability of the SD powder [ABSTRACT FROM AUTHOR]

Colorectal cancer (CRC) is the third most common worldwide. Its treatment includes adjuvant chemotherapy with 5-fluorouracil (5FU) administered intravenously. 5FU is an antineoplastic drug of the fluoropyrimidines group, widely used in the treatment of solid tumors, mainly CRC. Nevertheless, it causes several adverse effects and poor effectiveness due to its short half-life. This work aimed to employ bacterial nanocellulose (BNC) as an encapsulation material for the oral administration of 5FU. First, the adsorption phenomena were analyzed by isotherms, thermodynamic parameters, and kinetic models. Then, encapsulation was carried out using spray-drying, and encapsulated 5FU desorption profiles were assessed in simulated fluids. The biological behavior was evaluated on colon cancer SW480 and SW620 cell lines. As result, it was found that at 25 °C a monolayer of 5FU was formed and the process showed to be the most spontaneous one. In the characterization of the nanocapsules, important changes were detected by the presence of 5FU. The delivery in the colon corresponded to a controlled release behavior. The in vitro assay indicated an improvement in the toxicity effect of the drug and its mechanism of action. Accordingly, BNC is a promising biomaterial for the development of a colon drug delivery platform of 5FU. [ABSTRACT FROM AUTHOR]

The formation of heteroprotein complexes obtained by the interactions between sodium caseinate (CAS) and lysozyme (LYS) at pH 7 was investigated by using turbidimetric analysis, particle size distribution, and zeta potential at different CAS/LYS ratios. Moreover, isothermal titration calorimetry (ITC) was used to determine the type and magnitude of the energies involved in the CAS/LYS complexation process and evaluated the thermodynamic behavior of their complexation. Results revealed that the structure of CAS/LYS complexes drastically changed when CAS/LYS ratio increased to 1.0 and the structuring stages were characterized by exothermic signals and were controlled by favorable enthalpy changes due to electrostatic interactions between both proteins. In addition, the interaction between two proteins was temperature-dependent and mainly entropy-driven, which was verified by molecular dynamics (MD) simulations, and the hydrophobic interactions and hydrogen bonding were shown to play an important role in CAS/LYS interactions. Furthermore, CAS/LYS complexes showed minimum LYS enzymatic activity at CAS/LYS ratio 1.0. Though spray-drying of CAS/LYS complexes with ratio 1.0, the LYS activity in reconstituted solution was recovered >80 % of initial activity after calcium chloride addition. The present study provides useful information about CAS/LYS complexation and binding processes, which could facilitate their application in antimicrobial edible food packaging. [ABSTRACT FROM AUTHOR]

Grape canes (Vitis vinifera L.) are an important source of bioactive stilbenes, but they are considered a pruning residue. Despite the potential advantages for human health, the low aqueous solubility and stability limits their usage in commercial goods. This research aimed to improve knowledge about the solubility and stability of the main stilbenes present in important residues of the wine industry, such as grape canes (V. vinifera L. cv. Pinot Noir), through the formation of inclusion complexes with cyclodextrins (CDs) and subsequent polymeric microencapsulation. The formation of inclusion complexes between stilbenes presents in grape cane extracts and 15 mM hydroxypropyl-β-cyclodextrin (HP-β-CD) increased the aqueous solubility of (E)-resveratrol, (E)-ε-viniferin and (E)-piceatannol by 2.8, 5.4 and 1.9 times, respectively. The microencapsulation (by spray drying) of the inclusion complexes using maltodextrin (MD) (10% w/v) allowed us to improve the stability of the stilbenes, obtaining a retention percentage of 81.9 ± 2.2% after 60 min of UV irradiation (254 nm). The lower size microparticles (MPs) formulation was 10.9 ± 0.9 µm and had a stilbene loading of 0.61 ± 0.01 mg/100 mg of MPs. The prototype tablets and capsules made from the MPs presented suitable characteristics for their eventual use. The microencapsulation of inclusion complexes between stilbenes presents in grape cane extracts and HP-β-CD, using MD as a matrix component, is useful to increase the solubility and stability of stilbenes. The prepared MPs can be used for the development of nutraceutical products. [ABSTRACT FROM AUTHOR]

Processing is an indispensable technology in the preparation of Spirulina platensis (S. platensis). The key odorants in liquids, muds, and powders from S. platensis (NM and GZ) were characterized. A total of 90 odorants were identified and 41 odorants were sniffed with the flavor dilution (FD) factors ranging from 1 to 729. Among them, nonanal, decanal, d -limonene, β -cyclocitral, and β -ionone with FD factors ≥1 were detected in S. platensis during the whole processing stages. In addition, heptanal, (E , E)-2,4-nonadienal, trans -4,5-epoxy-(E)-2-decenal, 1-hepten-3-one, isophorone, 3-ethyl-2,5-dimethylpyrazine, and α -ionone exhibited higher odor activity values in powders; β -myrcene, methional, and S -methyl methanethiosulphonate were key odorants in muds; while trans -3-penten-2-ol was key odorant in liquids. Besides, the GZ-mud presented stronger earthy and fishy odor than NM - mud. S. platensis powders have the stronger grassy odor, roasted odor, and marine odor than S. platensis muds. Overall, drying process promotes the formation of aldehydes, heterocyclic compounds, and terpenoids. [Display omitted] • Aldehydes, pyrazines, and terpenoids in S. platensis powders increased during drying process. • S. platensis powders have the stronger grassy odor, roasted odor, and marine odor. • Acid and sulfides mainly imparted rancid and fishy odor to S. platensis muds. • GC-IMS distinguished S. platensis odor differences at different processing stages. [ABSTRACT FROM AUTHOR]

Microencapsulation has emerged as a promising strategy to enhance the stability and protection of bioactive compounds. In this work, roasted mate tea was microencapsulated using 15 % maltodextrin and lasiodiplodan (0.5–1.25 %) as wall coating materials. The microcapsules were characterized for encapsulation efficiency, hygroscopicity, moisture, water activity, water solubility, dissolubility, scanning electron microscopy, FT-IR spectroscopy, thermal analysis, colorimetry, antioxidant activity, as well as quantification of phenolic compounds and caffeine. Microencapsulation yields ranged from 44.92 to 56.39 %, and encapsulation efficiency varied from 66.54 to 70.16 by increasing the lasiodiplodan concentration. FT-IR revealed phenolic acids, flavonoids, and polyphenolics. Minor color variations were observed among the samples. Thermal analysis demonstrated the microencapsulates exhibited good thermal stability with no degradation below 250 °C. Encapsulated samples showed high levels of bioactive compounds, suggesting that microencapsulation by spray-drying was a favorable process, where maltodextrin, a low-cost protective agent, when combined with the properties of lasiodiplodan, can be a good option for stabilizing mate extracts. [ABSTRACT FROM AUTHOR]

Multiple food-grade Pickering emulsions are currently being developed to protect bioactive compounds during gastrointestinal digestion, ensuring their efficient delivery. Moreover, microencapsulation of Pickering emulsions by spray-drying can extend their shelf life. However, there are currently no reviews focusing on the effects of microencapsulation on the properties, morphology and efficiency before and after rehydration of Pickering emulsions. This article focuses on the recent progress in the development of food-grade Pickering emulsions, including detailed information of multiple stabilizers and principles and mechanisms for the formation of these emulsions, effects of spray-drying for the generation of microcapsules, and the stability of these delivery systems before and after rehydration, including also final remarks on the future prospects for their industrial widespread use. Key findings and conclusions : Food-grade particles (polysaccharides, proteins, polyphenols, fat crystals, agri-food by-products, composites etc.) extracted from multiple biomass can be used as stabilizers of Pickering emulsions. Microencapsulation process facilitates transportation and storage of Pickering emulsions, although spray-drying conditions (i.e. equipment, processing parameters, wall materials) significantly affect the properties of these microcapsules and their prospect applications. Future research must explore the use of emerging technologies to improve the formation and microencapsulation of Pickering emulsions that could be produced at industrial scale, while ensuring the bioavailability and protection of the encapsulated bioactive compounds. This will ensure an increased market uptake for the delivery of bioactive compounds and the development of nutraceuticals or functional foods. [Display omitted] • The latest developments in food grade Pickering emulsions are summarized. • Spray-drying of Pickering emulsion benefits its transportation and storage. • Pickering emulsion microcapsules can be rehydrated and added to food matrices. • Future development trends of Pickering emulsion microcapsules are explored. • This review expands the application of Pickering emulsions in microcapsules. [ABSTRACT FROM AUTHOR]

This study aimed to assess the probiotic potential of Enterococcus durans F21 and its microencapsulation. Two microencapsulation methods, spray-drying (SD) and freeze-drying (FD), were employed using sodium caseinate (Cas) as a cell protectant at concentrations of 0.035% and 1% and at two pHs, 3 and 7. Maltodextrins (MD) served as wall material (10%). Microcapsules were analysed for cell viability and membrane damage after drying, survival under simulated gastro-intestinal conditions, antimicrobial activity, stability during storage, and physicochemical characterization. Results showed that E. durans F21 exhibited promising probiotic properties, including moderate auto-aggregation, high co-aggregation with pathogens, moderate biofilm formation, and resistance to simulated gastrointestinal conditions. The encapsulation pH showed to be a crucial factor affecting the viability of microencapsulated cells. Microencapsulation at pH 3 adversely affected cell viability during drying. However, microencapsulation at pH 7 using Cas (at 0.035 and 1%) was found to be most effective in maintaining higher cell viability under similar conditions. No significant difference was detected between both Cas formulations, suggesting that 0.035% Cas concentration might be sufficient for the microencapsulation process at pH 7. Moreover, FD proved to be the most effective method to produce E. durans F21 microcapsules with high viability (cell viability of 93%) and stability during storage (cell viability of 99%). Conclusively, microencapsulation of E. durans F21 using Cas, at pH 7, and employing FD method could be a promising strategy for producing highly viable microcapsules containing E. durans F21 cells with high probiotic and bio-preservative potentials in foods. [Display omitted] • Enterococcus durans F21, a bacteriocin-producing LAB, is remarkably endowed with promising probiotic properties. • The encapsulation pH is a crucial factor affecting the viability of microencapsulated E. durans F21. • At pH 7, sodium caseinate at pH 7 significantly enhanced the viability of microencapsulated E. durans F21 to reach 99%. • Freeze-drying allowed to the production of highly viable E. durans F21 microcapsules (viability higher than 93%). [ABSTRACT FROM AUTHOR]

• OER catalyst NiCoO x @CB was prepared successful through a spray-drying method. • The method is simple, environmentally friendly and easily scaled up. • NiCoO x particles exhibited average size <8 nm, offering numerous active site. • Wrapped structure could prevent active component from agglomerating during OER. • NiCoO x nanoparticles exist as an alloy oxide, promoting interatomic synergies. The search for the simple and convenient design method of a non-precious metal oxygen evolution catalyst is still an emerging strategy today. Usually, nano-alloy oxide can enhance the catalytic activity for large specific surface area and active site, which have been widely studied for the purpose of developing active electrocatalysts for water splitting, while, nanoparticles are fundamentally less stable and prone to substantial size growth in long-term operations. Therefore, a framework of hierarchical porous composite microsphere with NiCoO x nanoparticles wrapped by Carbon Black (NiCoO x @CB) was fabricated successfully through spray-drying in this paper. Benefitting from the porous nanostructure and 0 D nano-alloy oxide active site, a remarkable OER performance with a low overpotential for 241 mV at 10 mA·cm−2 in alkaline media was exhibited. And, from the support of wrapped structure, NiCoO x @CB showed a superior durability with 90 h for nanoparticles were prevented to reunion during the reaction. Also, the heterogeneous interfaces with strong charge transfers between CB and NiCoO x nanoparticles could enhance OER performance (NiCoO x showed 265 mV at 10 mA·cm−2). The proposed method in this paper work provide a facile route to construct the porous composite microsphere with excellent OER electrocatalytic activity based on non-noble metal oxide wrapped by CB. [ABSTRACT FROM AUTHOR]

Colored corn pericarp contains unusually high amounts of industrially valuable phytochemicals, such as anthocyanins, flavanols, flavonoids, and phenolic acids. Polyphenols were extracted in an aqueous solution and spray-dried to produce microencapsulates using four carrier materials, namely, maltodextrin (MD), gum arabic (GA), methylcellulose (MC), and skim milk powder (SMP) at three concentrations (1, 2, and 3 %, respectively). The encapsulates were evaluated for their polyphenolic contents using spectrophotometric techniques and HPLC analyses, and their antioxidant properties were evaluated using four different assays. The physicochemical properties of encapsulates were analyzed by measuring the zeta potential (ZP), particle size distribution, water solubility index (WSI), water absorption index (WAI), and color parameters. Structural and thermal properties were evaluated using Fourier transform infrared spectroscopy (FTIR), optical profilometry, and differential scanning calorimetry (DSC) analyses. Comparative analysis of structural characteristics, particle size distribution, zeta potential, WSI, WAI, and a w of the samples confirmed the successful formulation of encapsulates. The microencapsulates embedded with 1 % concentrations of MD, MC, GA, or SMP retained polyphenolic compounds and exhibited noteworthy antioxidant properties. The samples encapsulated with GA or MD (1 %) demonstrated superior physicochemical, color, and thermal properties. Comprehensive metabolomic analysis confirmed the presence of 38 phytochemicals in extracts validating the spray-drying process. [Display omitted] [ABSTRACT FROM AUTHOR]

Vitamin E encapsulation into biopolymer-based microparticles, obtained by spray-drying technology, was proposed to improve the encapsulation efficiency and the controlled release of fat-soluble vitamin. Binary and ternary blends of pectin, modified chitosan and modified starch, modified starch + modified chitosan, modified starch + pectin, modified chitosan + pectin and modified starch + modified chitosan + pectin ((0.33, 0.33, 0.33), (0.70, 0.15, 0.15), (0.15, 0.70, 0.15) and (0.15, 0.15, 0.70)) were proposed to produce and evaluate different carrier-based delivery systems. Vitamin E-loaded microparticles and empty microparticles were created with a product yield between 9 and 49 %. The mean diameter among all microparticles varied between 3.74 ± 0.02 and 421 ± 21 μm (differential volume distribution). Oval, spherical or irregular microparticles, with a variable morphology from a smooth to a high rough surface structure, with concavities, were produced. All vitamin E-loaded microparticles exhibited an encapsulation efficiency higher than 70 %. The slower vitamin E controlled release was observed from microparticles composed by modified chitosan (>36 h), while the faster release was achieved from microparticles individually composed by pectin (39 min). In general, the Fickian diffusion is the main release mechanism involved in the microparticles produced with modified chitosan, other formulations combine also other mechanisms such as swelling. • Binary and ternary blends of biopolymers are designed for vitamin E encapsulation. • Different surface morphologies are observed due to the microparticles formulations. • Encapsulation efficiency was higher than 70 ± 30 % for all the microparticles. • Modified starch and modified chitosan can generally promote a slower release. • Microparticles individually composed by pectin enabled the faster vitamin E release. [ABSTRACT FROM AUTHOR]

[Display omitted] Spray-drying of nucleic acid-based drugs designed for gene therapy or gene knockdown is associated with many advantages including storage stability and handling as well as the possibility of pulmonary application. The encapsulation of nucleic acids in nanoparticles prior to spray-drying is one strategy for obtaining efficient formulations. This, however, strongly relies on the definition of optimal nanoparticles, excipients and spray-drying conditions. Among polymeric nanoparticles, polyethylenimine (PEI)-based complexes with or without chemical modifications have been described previously as very efficient for gene or oligonucleotide delivery. The tyrosine-modification of linear or branched low molecular weight PEIs, or of polypropylenimine (PPI) dendrimers, has led to high complex stability, improved cell uptake and transfection efficacy as well as high biocompatibility. In this study, we identify optimal spray-drying conditions for PEI-based nanoparticles containing large plasmid DNA or small siRNAs, and further explore the spray-drying of nanoparticles containing chemically modified polymers. Poly(vinyl alcohol) (PVA), but not trehalose or lactose, is particularly well-suited as excipient, retaining or even enhancing transfection efficacies compared to fresh complexes. A big mesh size is critically important as well, while the variation of the spray-drying temperature plays a minor role. Upon spray-drying, microparticles in a ∼ 3.3 – 8.5 µm size range (laser granulometry) are obtained, dependent on the polymers. Upon their release from the spray-dried material, the nanoparticles show increased sizes and markedly altered zeta potentials as compared to their fresh counterparts. This may contribute to their high efficacy that is seen also after prolonged storage of the spray-dried material. We conclude that these spray-dried systems offer a great potential for the preparation of nucleic acid drug storage forms with facile reconstitution, as well as for their direct pulmonary application as dry powder. [ABSTRACT FROM AUTHOR]

The development of intestine-targeted microcapsules using spray drying without maltodextrin is still a challenge. Herein, intestine-targeted fucoxanthin-loaded microcapsules (Fx-MIC) were developed using the spray drying method. The microcapsules were formed by homogenizing fucoxanthin/conjugated linoleic acid (Fx/CLA) and whey protein isolate/Arabic gum (WPI/AG) mixture, followed by spray drying without maltodextrin. The effect of the ratio of Fx/CLA to WPI/AG in Fx-MIC on their morphology and encapsulation efficiency was evaluated. An Fx/CLA-to-WPI/AG ratio of 1:3 yielded a uniform particle size and the highest encapsulation efficiency (91.11%). In vitro simulated digestion demonstrated that Fx-MIC effectively protected Fx from premature release in the stomach and exhibited a release efficiency of 66.08% in the intestine. The digestion product of Fx-MIC effectively inhibited 3T3-L1 cell differentiation and lipid accumulation, demonstrating its ability to reduce lipid accumulation in vitro. Moreover, in high-fat diet (HFD)-induced obesity mice, Fx-MIC exhibited significant reductions in body weight, liver weight, and fat mass. Additionally, Fx-MIC demonstrated notable effects on lowering blood lipid levels and mitigating liver damage. In conclusion, the use of Fx-MIC facilitated the targeted release of Fx, thereby enhancing its anti-obesity effects. This promising result suggests potential applications of Fx-MIC in the food industry. [Display omitted] • Intestine-targeted fucoxanthin-loaded microcapsules (Fx-MIC) were developed. • Fx-MIC's wall material excludes cyclodextrins, eliminating high-calorie content. • Fx encapsulation peaked at 91.11% when core-to-wall ratio of Fx-MIC was 1:3. • Fx-MIC effectively inhibited 3T3-L1 cell differentiation and lipid accumulation. • The in vivo results confirmed the improved anti-obesity effects of Fx-MIC. [ABSTRACT FROM AUTHOR]

Spray drying produces spherical agglomerates to obtain powders with good flowability. Three alumina powders of different size and/or specific surface area were spray-dried without any binder using either two-fluid or ultrasonic nozzle technology. Compared to the two-fluid nozzle, the ultrasonic one shows a better ability to form agglomerates from a coarse powder and increases the size of the agglomerates when spray drying is carried out under the same operating conditions. The redispersion of spray-dried agglomerates in solution was analysed by applying variable ultrasound durations during size measurement by wet laser diffraction. The initial state of the powder plays a predominant role in relation to the spray drying operating conditions both in terms of size characteristics and redispersion properties. Regardless of the alumina powders and spray drying conditions, a similar trend in deagglomeration behaviour was observed with first-order kinetics and a characteristic kinetic time depending on the initial powder properties. [ABSTRACT FROM AUTHOR]

The surfactants used for emulsion is one of the best techniques for microencapsulation of lactic acid bacteria (LAB) since it is economical. The biosurfactants have many advantages such as lower toxicity, higher biodegradability. In this study, microcapsules were prepared via spray drying using Bifidobacterium adolescentis species cultured in soy milk extract with biosurfactant prepared using Alcaligenes piechaudii CC-ESB2 to improve their powder properties. The soy milk was used to increase the health benefits instead of the milk. The optimum bacterial strain viability, water activity, and moisture content of the microcapsules were achieved at a spray dryer inlet/outlet temperature of 120/60°C. The composition of the carrier affects the particle size of the microcapsules. Using 90% maltodextrin (MD), 5% isomalto-oligosaccharide syrup (IMOS) and 5% biosurfactant as a carrier increased the viability of the LAB. Scanning electron microscope observations showed that the LAB microcapsules were able to effectively retain their completeness. Furthermore, microcapsules added with a biosurfactant prepared using A. piechaudii CC-ESB2 displayed significantly better flow properties than those without the surfactant and biosurfactant, which indicates that the biosurfactant assists in enhancing the powder properties of the microcapsules. It also has sufficient biological activity as a LAB product because the probiotics exceed 106 CFU/mL The spray-dried abandoned supernatant with biosurfactant exhibited superior bacteriostasis, which suggests that the supernatant of B. adolescentis during microencapsulation not only retains its bacteriostatic effect under high spray drying temperatures, but also provides additional antibacterial effects for the microcapsules. • The microcapsules of Bifidobacterium adolescentis were prepared via spray drying. • Biosurfactant fermented by Alcaligenes piechaudii could improve the powder properties. • To produce LAB microcapsules using non-toxic biosurfactant as the carrier. [ABSTRACT FROM AUTHOR]

Bioactive polyphenolic compounds, recovered by nanofiltration of Cabernet Sauvignon wine lees were encapsulated with maltodextrin to obtain a spray dried micro powder with enhanced nutritional value. A Central Composite Design allowed setting up optimal spray‒drying conditions using a commercial grape extract‒polyphenol as the reference polyphenolic source and considering maltodextrin concentration and the inlet temperature as independent variables. The optimized spray‒drying conditions were: maltodextrin 7 g/100 mL, inlet temperature 110 °C. These conditions were then applied to lees nanofiltrates and retentate. The obtained microcapsules were characterized according to the drying yield (62.9–82.0%), moisture (0.81–1.52%), total bioactive compounds (0.08‒0.57 mg GAE/100 mg dw), surface bioactive compounds (5.8–34.5%), microencapsulation efficiency (65.5–94.2%), polyphenols recovery (57.4–82.7%), and antioxidant activity (0.27‒0.36%). The microcapsules showed high stability and durability when subjected to accelerated aging using the stress‒heat test, as evaluated by calculating first-order rate constants of degradation of the encapsulated polyphenols and the reduction of radical scavenging capacity; stability over time was further confirmed by the reduced water activity of the micro powders (ranged 0.27–0.36). Lastly, an in‒vitro simulated digestion was performed under physiological conditions evidencing a different bioaccessibility of polyphenols among samples (ranged 50–78%) and suggesting potential for the encapsulated polyphenols to be absorbed at gastrointestinal level. [ABSTRACT FROM AUTHOR]

Pulmonary tuberculosis is a highly prevalent respiratory disease that affects approximately a quarter of the world's population. The drug treatment protocol for tuberculosis is complex because the Mycobacterium tuberculosis (M. tuberculosis) invades macrophages and begins to infect. Thus treatment usually includes combination therapy with several drugs such as rifampicin, pyrazinamide, isoniazid, and ethambutol over a long dosing period. Therefore, drug-delivery technologies have been developed to improve patient compliance with medication, reduce adverse effects, and increase effectiveness of the treatment. In the present review, we have discussed recent inhalable nanopharmaceutical systems for the treatment of pulmonary tuberculosis and investigated their design and effectiveness. We examined the underlying processes and characteristics of spray-drying technology and studied the formulation of a dry carrier using spray-drying method. Moreover, we reviewed various research articles on pulmonary delivery of nanoparticles using these carriers, and studied their alveolar macrophage targeting ability and therapeutic effects. Further, we appraised the effectiveness of nanoparticle inhalation therapy for the treatment of pulmonary tuberculosis and its potential as a treatment strategy for lung diseases. [ABSTRACT FROM AUTHOR]

[Display omitted] • Spray drying of interleukins • Direct comparison of a FD and SD process • Spray drying without any excipients such as stabilizers or (cryo-) protectants • Broad analysis of influence on proteins • Nano spray drying is a useful method with 30 °C outlet temperature for aqueous solutions Spray-dried products, such as synthetic peptides and hormones, have already been approved by the U.S. Food and Drug Agency and the European Medicines Agency, while spray-dried antibodies or interleukins, are not yet available on the market. Concerning the latter group, knowledge on whether and how spray-drying (SD) can be performed without adversely affecting their biological activity is lacking. Accordingly, this study aimed at establishing a SD process (Büchi B-90 spray dryer) using three Interleukin-8 based proteins (7–74 kDa) that were dispersed in phosphate buffered saline to maintain their stability. A Box-Behnken Design of Experiments was conducted to identify the appropriate process parameters taking into account the thermal stability of interleukin-8. In parallel, a FD process was developed. Both powders were stored for up to 12 weeks. Powder characterization included residual moisture evaluation and the mean particle size of the SD powder was investigated with Laser Diffraction Analysis. The hydrodynamic volume was measured via size exclusion chromatography and sodium dodecyl sulfate–polyacrylamide gel electrophoresis. The secondary structure of the model proteins in the solid state was assessed with Fourier-transformation infrared spectroscopy for detecting the protein folding patterns and reconstituted with Circular Dichroism Spectroscopy. Finally, the binding affinity was studied with Surface Plasmon Resonance and Isothermal Fluorescence Titration, the protein stability with Chaotropic Unfolding, and the activity studies were carried out with the chemotaxis assay. The results showed that SD and FD powders with a residual moisture of less than 5 wt% were obtained. The interleukins showed no unfolding upon processing, neither in solid state nor reconstituted. Oligomerization was observed for FD, but not for SD interleukins. However, the unfolding, binding affinity and activity of all interleukins examined did not decrease in neither SD nor FD powders, even after 12 weeks of storage. Thus, it can be concluded that SD of interleukin formulations at outlet temperatures close to ambient temperature is a promising process for transferring them into a stable powder. [ABSTRACT FROM AUTHOR]

Vitamin E is a fat-soluble vitamin that, due to its exceptional therapeutic properties, has been the focus of several research fields. However, when exposed to adverse environmental conditions, this compound degrades, which makes its direct consumption or application into functional products impossible. In this context, techniques like microencapsulation emerged, being spray-drying one of the most widely used encapsulation techniques, due to its economical, flexible and continuous operation process and to the well stablished and readily available equipment. During the current work, vitamin E was encapsulated by spray-drying, using different biopolymers as wall materials, in order to evaluate which formulation would lead to the most suitable results. Particles with sizes between 4.3 and 25.1 μm and surface structures with more or less pronounced wrinkles were obtained, depending on the encapsulating agent used. These vitamin E particles were produced with a product yield between 15 and 55%, and with an efficiency of encapsulation that ranged between 70.1 and 99.4%. The release results revealed that, if the final application of the particles requires a fast release, formulations of vitamin E with sodium alginate, inulin and maltodextrin should be applied. On the other hand, the use of wall materials like Arabic gum, modified chitosan, starch and modified starch, will lead to long vitamin E release times, which is the most suitable option when slow and continuous releases are desired. All the results obtained proved that vitamin E could be efficiently protected through the encapsulation by spray-drying, with microparticles with different morphologies, sizes and release behaviours according to the encapsulating agent used in the initial formulations. [ABSTRACT FROM AUTHOR]

This study focuses on the impact of the whey protein/casein ratio (100/0, 79/21, 57/43, 35/65, and 12/88) on the physicochemical and functional characteristics of dairy protein powders. Spray-drying was performed in the following conditions: 200 °C inlet air temperature and 85 °C outlet air temperature. Physicochemical properties (particle size distribution, shape factors, moisture content, and water activity) of spray-dried powders were characterized to explain their reconstitutability, on the basis of the wettability, dispersibility, solubility indices, and their flowability, evaluated with the FT4 powder rheometer. Reconstitutability analyses revealed that solubility of dairy protein powders linearly varied with the whey protein/casein ratio. It was also highlighted that wettability and dispersibility determined with the standard methods were not relevant to evaluate the reconstitutability of investigated powders: in fact, all studied powders were non-wettable and non-dispersible according to the milk powder standards. This was likely to result from the low median particle size (between 10 and 30 μm) of powders produced by spray-drying at pilot-scale. The flowability of powders was evaluated as poor due to a high level of interparticular cohesion, which mainly derived from their small median particle size. The impact of protein composition on flowability was not statistically significant, despite a shape modification reflected by a decrease in particle sphericity upon casein proportion increase. The small particle size, leading to poor flow properties, overwhelmed the impact the whey protein/casein ratio, but a slight improvement of the flowability and a reduction of cohesion was induced by higher proportions of whey proteins. [Display omitted] • Whey protein/casein ratio impacts on dairy protein powder characteristics. • Dairy protein powder solubility linearly varied with the whey protein/casein ratio. • Standard reconstitution tests were irrelevant for powders spray-dried at pilot scale. • Particle size eclipses the impact of the whey protein/casein ratio on flowability. [ABSTRACT FROM AUTHOR]

During agglomeration in the nozzle zone of spray dryers, dry particles are forced to collide with drying droplets. These collisions ideally form agglomerates with improved flowability and reconstitution properties. However, the interactions of feed parameters on the collision outcomes are unclear. This study examines the influence of a varied total solid content of the feed solution on agglomerate formation in a pilot plant spray dryer. An increase in total solid content (TS) from 30 to 50% TS (w /w) resulted in an increase in porosity of the primary particles, whereby particle size development was reasoned by this effect. Agglomerate porosity increased but agglomerate size increased more due to a changed particle viscosity. By adding a marker powder, it was found that higher total solid contents resulted in less coalescence of the agglomerates. The counter-current air classification in the drying chamber affected the agglomerate properties such as size, density and shape. To investigate the fast micro processes during agglomeration in spray dryers, a marker powder stream was added into the spray zone. Total solid content of the feed solution and amount of marker powder influenced agglomerate properties. [Display omitted] • Increased total solid content caused increased primary particle porosity. • Effect on agglomerates' size caused by stickiness is more pronounced. • Marker powder enables variation of agglomerate properties. • Agglomerate properties result from air classification effect in the drying chamber. [ABSTRACT FROM AUTHOR]

This study aims to demonstrate the feasibility of developing zirconia ceramic coatings with the incorporation of silica aerogel particles, which exhibit outstanding insulating properties. Thus, the research aims to find a suitable methodology to disperse aerogel particles, which are strongly hydrophobic, in an aqueous medium. In the study, a double rheological characterisation was carried out, firstly, to adapt the dispersion of the aerogel particles and, secondly, to characterise the different suspensions made up of silica aerogel and zirconia to be atomised. Aerogel additions ranging from 2% to 98% in volume were addressed. Spray-dried powders were characterised in terms of flowability. Finally, coatings microstructure was examined, and their thermal conductivity determined. The results showed that it is possible to disperse aerogel particles in an aqueous medium and to obtain stable suspensions together with the addition of zirconia. Suitable spray-dried powders were then produced in all the cases. On the other hand, coatings obtained by atmospheric plasma spraying showed appreciable microstructural differences with the addition of aerogel particles and their insulating effect is evident in the thermal tests, with their improved (decreased) thermal conductivity. [ABSTRACT FROM AUTHOR]

The number of studies on the surface composition of microparticles obtained by spray drying has increased due to the interest in understanding the relationship between the characteristics of these microparticles and the oxidation stability of encapsulated bioactive compounds. The aim of this study was to evaluate the effect of emulsification techniques on the distribution of components on the surface, microstructure, and physicochemical properties of encapsulated 13-carotene microparticles obtained by spray drying. Emulsions created by microfiuidization and observed by XPS showed a greater presence (11.35-16.82%) of hydrophilic amino acids (histidine, glycine, serine, threonine) on the surface. Emulsions obtained by rotor/stator system exhibited low encapsulation efficiency (9.1-46.0%), and the microparticles presented a high number of surface irregularities (shrinkage and dents) com- pared to the microfluidization samples. In contrast, emulsions obtained by microfluidization showed shorter wetting (12.37-14.47 min) and solubility times (25.66-30.22 min), attributed to the percentage of protein on the surface of microparticles. The characteristics of the microparticles provided by the microfluidizer could help in the design of fast-hydration and dispersion powder products by spray drying. [ABSTRACT FROM AUTHOR]

[Display omitted] • Successful encapsulation of garlic alliinase in micro-carriers by spray drying. • Superior thermal stability of alliinase in maltodextrin micro-particles. • Rate of enzymatic production of allicin controllable via TPP/chitosan mass ratio. • Confirmation of antibacterial activity of spray-dried powders. Allicin, an organic compound produced via the transformation of biologically inactive alliin by alliinase, an enzyme found in garlic, combines a strong antibacterial effect with suppressed development of bacterial resistance. However, because of the high reactivity and volatility, controlled in-situ production of allicin that mimics the natural synthesis is essential to achieve desired therapeutic effects. In this work, the spray-drying technique was employed for encapsulation of alliinase into polymer micro-carriers with an emphasis on the effect of process parameters, i.e., drying temperature, nozzle type, choice of the carrier materials, on the activity of encapsulated alliinase in soluble maltodextrin and swellable chitosan microparticles. The results show that maltodextrin is a suitable carrier for the effective protection of alliinase against thermal stress. On the other hand, we can control allicin production and release from chitosan carriers with immobilized alliinase by variation of the cross-linker amount. Antibacterial activity of in-situ formed allicin vapors was confirmed against Escherichia coli bacterial strain using customized sample holders preventing physical contact of powder sample with the inoculated agar plate. [ABSTRACT FROM AUTHOR]

Carbon nanotube (CNTs) based composite materials are popular in various fields. However, traditional strategies for the electric conductivity modulation of CNTs is complicated and improper in large-scale applications. Herein, a novel CNTs-based hollow microsphere is prepared through facile spray drying and one-step pyrolysis. This unique interpenetration microsphere conductive network is constructed by nitrogen-doped CNTs embedded with Co nanoparticles (Co–N–C), which is compactly entangled by commercial CNTs. By the strong charge polarization and electron redistribution on the surface of Co–N–C, the monohybrids exhibit excellent bifunctional applications. The Co–N–C/CNTsHS shows excellent oxygen reduction reaction (ORR) performance including the high half-wave potential (0.87V), outstanding stability and methanol tolerance. Benefited from the improved dielectric property of Co–N–C, the Co–N–C/CNTsHS exhibits superior microwave absorption (MA) performance, with a maximum reflection loss of −60.2 dB and the bandwidth of 5.1 GHz at a thickness of only 2.5 mm. The enhanced performance can be attributed to three dimension (3D) hollow mesoporous conductive networks, which accelerate electron transfer and modulate charge distribution of Co–N–C. This work puts forward a new idea of charge modulation of CNTs and lays a foundation for the preparation of excellent bifunctional materials. A new strategy of conductive modulation of CNTs is developed to construct porous hollow composite microsphere, which is composed of Co–N–C and commercial CNTs. The composite exhibits excellent bifunctional performance of ORR and MA. This work may lay the foundation electrical conductivity of CNTs and open the door for the preparation of outstanding bifunctional materials. [Display omitted] [ABSTRACT FROM AUTHOR]

Fluoride (F)-releasing restoratives typically are either weak mechanically or release only low levels of F ions. The objectives of this study were to: (1) develop a novel photo-cured nanocomposite with strong mechanical properties and high levels of sustained F ion release via a two-step "co-precipitation + spray-drying" technique to synthesize CaF 2 nanoparticles (nCaF 2); and (2) investigate the effect of spray-drying treatment after co-precipitation of nCaF 2 on mechanical properties and F ion release of composite. Two types of CaF 2 particles were synthesized: A co-precipitation method yielded CaF 2 cp; "co-precipitation + spray-drying" yielded nCaF 2 cpsd. Composites were fabricated with fillers of: (1) 0% CaF 2 + 70% glass; (2) 10% CaF 2 cp + 60% glass; (3) 15% CaF 2 cp + 55% glass; (4) 20% CaF 2 cp + 50% glass; (5) 10% nCaF 2 cpsd + 60% glass; (6) 15% nCaF 2 cpsd + 55% glass; and (7) 20% nCaF 2 cpsd + 50% glass. A commercial F-releasing nanocomposite served as control. The nCaF 2 cpsd had much smaller particle size (median = 32 nm) and narrower distribution (22–57 nm) than CaF 2 cp (median = 5.25 μm, 162 nm–67 μm). The composite containing nCaF 2 cpsd had greater flowability, flexural strength, elastic modulus and hardness than CaF 2 cp composite and commercial control composite. At 84-day immersion in water, the nanocomposites containing 20% nCaF 2 cpsd had 65 times higher cumulative F release, and 77 times greater long-term F-release rate, than commercial control. A novel two-step "co-precipitation + spray-drying" technique of synthesizing nCaF 2 was developed. The photo-cured nanocomposite containing 20% nCaF 2 cpsd possessed strong mechanical properties and excellent long-term F-release ability, and hence is promising for dental restoration applications to inhibit secondary caries. [ABSTRACT FROM AUTHOR]

The spray-drying process to generate microcapsules from Pickering emulsions needs high temperatures, leading to instability of emulsions and degradation of encapsulated thermosensitive compounds (β-carotene). However, these effects may be attenuated by the introduction of seaweed polyphenols into the emulsion interfacial layers, although the effects underlying this protective mechanism have not been explored. This study evaluates the effects of spray-drying/rehydration on the morphology, encapsulation efficiency, redispersibility, and stability of β-carotene loaded Pickering emulsions stabilized by chitosan (PESC) and Pickering emulsions stabilized by chitosan/seaweed polyphenols (PESCSP). The encapsulation efficiency of β-carotene in PESCSP microcapsules (61.13 %) was higher than PESC (53.91 %). Rehydrated PESCSP exhibited more regular droplet size distribution, higher stability, stronger 3D network morphology, and lower redispersibility index (1.5) compared to rehydrated PESC. Analyses of interfacial layers of emulsions revealed that chitosan covalently bound fatty acids at their hydrophobic side. Polyphenols were linked to chitosan at the hydrophilic side of emulsions through hydrogen bonds, providing 3D network between droplets and antioxidant activities to inhibit the degradation of β-carotene. This study emphasized the role of polyphenols in the interfacial layers of Pickering emulsions for the development of efficient delivery systems and protection of β-carotene and other thermosensitive bioactive compounds during spray-drying and rehydration. [ABSTRACT FROM AUTHOR]

3D ternary MX/CNT@MoSe 2 microspheres comprising MXene, MoSe 2 , and carbon nanotube were successfully synthesized via a facile spray-drying process and subsequent thermal treatment. This 3D porous structure effectively suppressed the volume expansion of the active material and enhanced the electron/ion transportation, resulting in an electrode with greater structural robustness and electrical conductivity. When employed as an anode for potassium-ion battery, the 3D ternary MX/CNT@MoSe 2 microspheres produce a superior K+ storage performance in terms of cycling stability and capacity. We believe that the facile method proposed in this study provides the foundation for the future practical use of 3D MXene-based composites in energy-storage applications. [Display omitted] • p-MX/CNT@MoSe 2 microsphere was successfully synthesized by spray drying method. • 3D structuring of MXene nanosheets effectively inhibited their restacking issue. • p-MX/CNT@MoSe 2 electrode showed excellent cycling performance in K-ion storage. • p-MX/CNT@MoSe 2 delivered a capacity of 272 mA h g−1 after 600 cycles at 0.5 A/g. • p-MX/CNT@MoSe 2 delivered a superior rate capacity at a 2.0 A g−1 high current density. This study presents a novel spray-drying method for fabricating three-dimensional (3D) porous composite microspheres (p-MX/CNT@MoSe 2) as anodes for potassium-ion batteries (KIBs). These microspheres exhibited a well-defined porous structure formed by decomposition of latex beads and consisted of uniform MoSe 2 sheets on a conductive MXene substrate and carbon nanotube (CNT) backbone. The precursor microspheres were synthesized from an aqueous solution containing MXene nanosheets, CNTs, latex beads, and molybdenum salts via spray-drying. The microspheres were homogeneously integrated into a 3D structure, establishing strong interactions. Single-step heat treatment under an inert atmosphere decomposed the latex beads, generating numerous pores, enhancing electrolyte permeation, and facilitating potassium-ion transport. The close MXene-CNT association enhanced the electronic conductivity and mitigated MoSe 2 volume fluctuations during cycling. This architecture offers exceptional benefits, including efficient ion and electron transport, reduced potassium-ion diffusion distances, and excellent tolerance to volume changes. Electrochemical tests revealed the remarkable electrochemical performance of p-MX/CNT@MoSe 2 , with a specific capacity of 272 mA h g−1 at 0.5 A/g after 600 cycles and an outstanding rate capability, providing 225 mA h g−1 at a high 2.0 A/g current density. This study highlights the importance of rational design and synthesis for advancing next-generation electrode materials and sustainable energy storage solutions. [ABSTRACT FROM AUTHOR]

[Display omitted] Most of biopharmaceuticals, in their liquid form, are prone to instabilities during storage. In order to improve their stability, lyophilization is the most commonly used drying technique in the pharmaceutical industry. In addition, certain applications of biopharmaceutical products can be considered by oral administration and tablets are the most frequent solid pharmaceutical dosage form used for oral route. Thus, the tableting properties of freeze-dried products used as cryo and lyoprotectant could be a key element for future pharmaceutical developments and applications. In this study, we investigated the properties that might play a particular role in the specific compaction behavior of freeze-dried excipients. The tableting properties of freeze-dried trehalose, lactose and mannitol were investigated and compared to other forms of these excipients (spray-dried, commercial crystalline and commercial crystalline milled powders). The obtained results showed a specific behavior in terms of compressibility, tabletability and brittleness for the amorphous powders obtained after freeze-drying. The comparison with the other powders showed that this specific tableting behavior is linked to both the specific texture and the physical state (amorphization) of these freeze-dried powders. [ABSTRACT FROM AUTHOR]

The incorporation of natural ingredients to food products as a source of bioactive compounds is currently an increasing trend for food companies. The purposes of this work were to study the physicochemical properties of microencapsulated propolis powder, and to research the potential beneficial effect of it on texture and sensory quality of sugar-free chewing gums. Propolis ethanolic extract was microencapsulated by spray-drying technology, using maltodextrin as carrier, protecting conceivable bioactivity. Morphology of propolis microparticles was evaluated using Scanning Electron Microscope (SEM) and showed homogeneous microparticles with different sizes and no cracks. Propolis powder showed low water activity, moisture and hygroscopicity, high amounts of Ca, P, and high values for antioxidant-related parameters. Propolis powder phenolics were analysed by HPLC-UV and HPLC-ESI-MS. Apigenin, gallic acid, CAPE, and galangin demonstrated the highest degree of encapsulation, providing antiradical activities. Propolis powder was incorporated in chewing gums at 5%, improving their texture and sensory properties. [Display omitted] • Spray drying encapsulation shows good retention of bioactive compounds. • Phenolics of microencapsulated propolis powder are identified. • Microencapsulated propolis powder has homogeneous surface without cracked walls. • Propolis powder improves texture and sensory properties of chewing gum. • Microencapsulated propolis powder can be used as functional food ingredient. [ABSTRACT FROM AUTHOR]

Supraparticles, i.e. assemblies of nanoparticles, can be classified as Janus supraparticles if they comprise two different types of nanoparticles that are asymmetrically distributed within the supraparticles. Due to their anisotropic character, they exhibit a high potential for various applications. However, the development of a scalable and material-wise flexible method to fabricate Janus supraparticles is still a challenge. In this work, a one-step synthesis of Janus supraparticles via spray-drying is reported. The segregation of binary particle dispersions during droplet evaporation, the tunable hollowness of supraparticles, and their fragmentation due to mechanical forces in the cyclone are exploited to fabricate platelet-shaped Janus supraparticles. By varying cyclone types, weight and diameter ratio between large and small nanoparticles of binary dispersions, their solid content and ionic strength, an optimized parameter setting is achieved. The obtained understanding of how to fabricate Janus supraparticles from binary silica model dispersions is transferred to mixed silica, iron oxide, titania and alumina supraparticles. This work opens a door for fabricating platelet-shaped Janus supraparticles in a fast and scalable manner. This work presents a scalable, flexible, cheap and easy method to fabricate Janus supraparticles via spray-drying. The properties of the feeding dispersions are accordingly optimized, including solid concentration, weight ratio, ionic strength and diameter ratio. Then we transferred the obtained knowledge to other materials. In short, this work paves the way for a one-step approach to produce Janus supraparticles. [Display omitted] • Bowl-like hollow supraparticles assemble from binary nanoparticle dispersions; • Bowl-like hollow supraparticles fragment into platelet-shaped Janus supraparticles; • The resultant Janus supraparticles provide two distinct sides; • The method is readily transferrable from silica to other metal oxide nanoparticles [ABSTRACT FROM AUTHOR]

[Display omitted] • RuBisCo co-pigments showed high copigmentation effects on P3C5G. • RuBisCo drastically shifted p K H -values and hyperchromicity of P3C5G. • The half-life of P3C5G was doubled when adding RuBisCo. • RuBisCo interacted with P3C5G via H-bonding and π-π stacking. • P3C5G altered the secondary structure of RuBisCo. The co-pigmentation behaviour of RuBisCo proteins (with different concentrations) on peonidin-3-O-p-coumaroylrutinoside-5-O-glucoside (P3C5G, extracted from Rosetta potato's peels) conjugates in isotonic sport drinks (ISD) was examined using multispectral, thermal stability kinetics, and libDock-based molecular docking approaches. The colorant effects of RuBisCo on P3C5G were also studied in spray-dried microencapsulated ISD-models. RuBisCo, especially at a concentration of 10 mg/mL in ISD, showed a co-pigmentation effect on the color of P3C5G, mostly owing to its superior hyperchromicity, p K H -levels, and thermal stability. Results from multispectral approaches also revealed that RuBisCo could noncovalently interact with P3C5G as confirmed by libDock findings, where P3C5G strongly bound with RuBisCo via H-bonding and π–π forces, thereby altering its secondary structure. RuBisCo also preserved color of P3C5G in ISD-powdered models. These detailed results imply that RuBisCo could be utilized in ISD-liquid and powder models that might industrially be applied as potential food colorants in products under different conditions. [ABSTRACT FROM AUTHOR]

In this study, oleaster seed hydrolysates (OSH) were prepared using different enzymes (Alcalase, trypsin, pancreatin, and pepsin). As a result, OSH generated by Alcalase was chosen for microencapsulation because it displayed the highest nutritional, biological, techno-functional, and antibacterial activities. The impact of spray-drying encapsulation using various biopolymeric carriers (Maltodextrin (MD), combination of MD with gum Arabic (GA), whey protein concentrate (WPC), and Pectin (P)) was then assessed in terms of production yield, physicochemical, functional, and morphological characteristics of the encapsulated OSH. Among the spray-dried samples, the powders produced by MD-WPC had the highest yield (57.40%), lowest hygroscopicity (26.03%), proper radical scavenging for DPPH− (82.8%) and ABTS+ (90.7%), and selected to incorporate into the pan-breads. Indices such as texture, volume, porosity, antioxidant activity, and color (crust and crumb) of breads were affected by the amount of added peptide. Finally, the microencapsulation of peptides in the carrier matrix (3% SD-powders) had a significant effect on bitterness masking of these compounds, maintaining the quality characteristics and sensory perception of pan-breads. The results of this study can be used to produce functional food formulations. [Display omitted] • The production of bioactive peptides was carried out from the oleaster seed protein. • The nutritional, antioxidant and antibacterial properties of OS-peptides were influenced by the type of enzyme. • Stabilization of peptides within biopolymers was investigated by spray-drying method. • The physicochemical, biological and structural stability of the spray-dried peptides were investigated. • The Encapsulation was an effective way to mask the bitterness of OS-peptides in the pan-breads. [ABSTRACT FROM AUTHOR]

This study developed co-loaded vitamin B 12 (vitB 12) and D 3 (vitD 3) solid microcapsules using W 1 /O/W 2 emulsions, followed by spray-drying. The effects of four polysaccharide-based gels as co-encapsulants on the microcapsules' morphological characteristics, encapsulation efficiency, storage stability, and gastrointestinal simulation were explored. The electrostatic bonding with chitosan in W 1 and multilayer protection from the W 1 /O/W 2 structure cause the high encapsulation efficiency of vitB 12 (88.3 ± 0.8%–92.7 ± 1.1%). Further, adding polysaccharides into W 2 improved the particle integrity of the dried powders and enhanced the retention rate and encapsulation efficiency of vitamins. Stability testing revealed that the encapsulation matrix incorporating sodium carboxymethylcellulose provided the best protection for vitB 12 (plateau values of 97.8 and 95.8% at 25 and 40 °C, respectively) and lower degradation rates for vitD 3 (decay constants k D of 0.26 and 0.49%/day). The formulation containing sodium alginate exhibited a controlled release of core components under simulated gastric conditions and the highest cumulative release (91.1 ± 5.3% vitB 12 and 81.9 ± 3.6% vitD 3) under simulated intestinal conditions. Our study suggests that the co-encapsulation strategy using the W 1 /O/W 2 structure and spray-drying can be utilised to obtain good commercial products containing hydrophilic and lipophilic components, and polysaccharides as co-encapsulants can effectively regulate the chemical stability and release behaviour of the encapsulated components. [Display omitted] • Vitamin B 12 and D 3 co-loaded emulsions and their dry microcapsules are prepared. • Four polysaccharide-based gels are used as co-encapsulants. • Multilayer protection improved the encapsulation efficiency of vitamins. • Polysaccharide-based gels enhance the microencapsulated particle integrity. • CMC and SA improve chemical stability and controlled release of vitamins. [ABSTRACT FROM AUTHOR]

[Display omitted] Formulating biopharmaceuticals is a challenging task due to their complex and sensitive nature. Protein drugs are typically marketed either as an aqueous solution or as a lyophilizate. Usually aqueous solutions are preferred as neither drying nor reconstitution are required. But it may be unfeasible if the protein features low stability. An interesting alternative to avoid at least reconstitution are protein powder suspensions in non-aqueous vehicles. Such formulations combine the ready-to-use approach with the high protein stability in the solid state. Additionally, protein powder suspensions offer a potentially lower viscosity compared to aqueous solutions at high protein concentrations. Besides injection, other application routes might also benefit from the protein powder approach such as topical or inhalational delivery. Protein powders, which can be dispersed in the non-aqueous suspension vehicle, are usually prepared by spray-drying or freeze-drying with an additional milling step, but other techniques have also been described in literature. An ideal powder preparation technique results in minimum protein damage and yields particle sizes in the lower micrometre range and homogeneous particle size distribution enabling subcutaneous or intramuscular injection through hypodermic needles. As suspension vehicles traditional non-aqueous injectable liquids, such as plant oils, may be selected. But they show an inherent high viscosity, which can lead to unacceptable glide forces during injection. Furthermore, the vehicle should provide high product stability with respect to protein integrity and suspension resuspendability. This review will describe how proteins can be formulated as protein powder suspensions in non-aqueous vehicles for subcutaneous injection including potential vehicles, protein powder preparation techniques, protein and suspension physical stability, as well as the use in the field of high concentration protein formulations. [ABSTRACT FROM AUTHOR]

Zinc sulphate heptahydrate was microencapsulated by spray-drying using maltodextrin, HI-CAP® 100 and whey protein isolate as wall materials. Spray-drying conditions were optimised using Taguchi orthogonal array design with encapsulation efficiency and bulk density as responses. The influences of wall material, wall material to zinc ratio and inlet air temperature were evaluated. Microcapsules prepared with HI-CAP® 100 in 20:1 loading ratio at 185 °C had maximum encapsulation efficiency (92.65%), whereas 10:1 ratio yielded maximum bulk density (541.2 kg/m3). SEM micrographs revealed the spherical structure of microcapsules, while EDX confirmed the presence of zinc in the microcapsules. SEM micrographs, FTIR and XRD analyses showed that zinc was successfully encapsulated as microcapsules. The tapped, bulk and particle densities of zinc microcapsules were in the range of 586.15–698.15, 437.40–541.20 and 1263.25–1436.50 kg/m3, respectively, while flowability was 'fair' to 'passable'. The adsorption isotherm of microcapsules was sigmoidal, and was described by GAB model. Fortification of milk with zinc microcapsules did not affect its inherent organoleptic qualities. Unlabelled Image • Zinc microcapsules were prepared successfully using spray-dryer. • Microencapsulation conditions were optimised using Taguchi orthogonal array design. • Properties of microcapsules were affected by wall material, spray-drying conditions. • Fortification of zinc microcapsules in milk did not affect its inherent qualities. [ABSTRACT FROM AUTHOR]