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This study investigated the self-assembled microphase separated morphologies that are obtained in bulk, by the complexation of a semicrystalline poly(ε-caprolactone–dimethyl siloxane–ε-caprolactone) (PCL–PDMS–PCL) triblock copolymer and a homopolymer, poly(hydroxyether of bisphenol A) (PH) in tetrahydrofuran (THF). In these blends, microphase separation takes place due to the disparity in intermolecular interactions; specifically, the homopolymer interacts with PCL blocks through hydrogen bonding interactions. The crystallization, microphase separation and crystalline structures of a triblock copolymer/homopolymer blends were investigated. The phase behavior of the complexes was investigated using small-angle X-ray scattering and transmission electron microscopy. At low PH concentrations, PCL interacts relatively weakly with PH, whereas in complexes containing more than 50 wt% PH, the PCL block interacts significantly with PH, leading to the formation of composition-dependent nanostructures. SAXS and TEM results indicate that the lamellar morphology of neat PCL–PDMS–PCL triblock copolymer changes into disordered structures at 40–60 wt% PH. Spherical microdomains were obtained in the order of 40–50 nm in complexes with 80 wt% PH. At this concentration, the complexes show a completely homogenous phase of PH/PCL, with phase-separated spherical PDMS domains. The formation of these nanostructures and changes in morphology depends on the strength of hydrogen bonding between PH/PCL blocks and also the phase separated PDMS blocks. [ABSTRACT FROM AUTHOR]

Attachment of amine-bearing molecules, denoted surface grafted molecules (SGMs), onto the surface of carbon fibre has been previously shown to enhance interfacial interactions at the carbon fibre/epoxy interface. However, the design principles inherent to optimising this enhancement are not yet established. Here, we investigate the influence of SGM design criteria on the interfacial mechanical response for three types of SGM via predictions based on molecular dynamics simulations, and by experimental measurements. The SGMs are covalently grafted to the graphitic fibre surface via in situ generated and decomposed phenyl diazo salts. All three SGMs possess a phenyl ring as the surface attachment point, and differ by the number and/or position ( meta or para ) of the amine-terminated side-chain(s) attached to the ring. The single-chain meta -substituted SGM produces the least interfacial enhancement, while the double-chain meta -substituted SGM enhances the interfacial shear strength by 29% relative to the control. In contrast, the single-chain para -SGM performs almost comparably to the double-chain meta -SGM. Our modelling predictions recover this trend and offer molecular-scale explanations for these findings, providing guidance in the design of effective surface-tailoring strategies to realise enhancements in the shear response of carbon fibre–epoxy interfaces. [ABSTRACT FROM AUTHOR]

Abstract: Jute fabric was treated for various periods of time under atmospheric plasma glow discharge (APGD) using helium (He), helium/nitrogen (He/N), and helium/acetylene (He/Ac) gases. It was found that, for all gases studied, 10s of treatment was enough to significantly improve the wetting behaviour of the fabric. Different levels of improvement of up to 55%, 62%, and 40% in flexural strength, flexural modulus, and interlaminar shear stress respectively were observed in composites produced from plasma treated fabrics. The storage modulus and glass transition temperature were also improved by up to 200% and 16°C, respectively. Efforts were made in order to correlate the changes in surface roughness, tip-surface adhesion, and surface chemistry of the fibres (measured by XPS and FTIR) with the performance of the composites. In light of some of the trends, it has been postulated that low-molecular weight oxidised species have formed on the fibre surface during plasma and that the chemical nature of these species must have changed considerably depending on the type of gas mixture used, inducing various synergistic or antagonistic effects. [Copyright &y& Elsevier]

Abstract: The effect of heating rate on the cure behaviour and phase separation of thermoplastic-modified epoxy systems was investigated. Polyethersulphone (PES) modified multifunctional epoxies, triglycidyl-aminophenol (TGAP) and tetraglycidyldiaminodiphenylmethane (TGDDM), as well T300/914 prepreg were used. It was shown that heating rate had a significant influence on the cure kinetics and phase structures of investigated systems. Greater heating rate causes higher epoxy conversion. The domain size of the macrophases formed from phase separation increases with the increase of heating rate. A more complete phase separation is achieved by fast heated thermoplastic-modified epoxy blends. [Copyright &y& Elsevier]

Here we report on the role of oxygen in the evolution of radial heterogeneity in the fibre structure and properties of PAN fibres stabilized in air and vacuum at different temperatures. Modulus mapping by Nano-indentation showed heterogeneous modulus distribution in the fibres treated in air, while no variation in modulus was observed in fibres processed in vacuum. Raman spectroscopy and elemental analysis revealed that the temperature dependent oxygen diffusion from skin to core of the fibres assisted in the evolution of higher extent of sp 2 -hybridized carbons in the skin compared to core of the air treated samples. Conversely, no radial structure variations were observed in the vacuum treated fibres. Higher modulus in the skin of air-treated fibres was due to the formation of compact structures which was associated with the enhanced intermolecular interactions facilitated by the formation of C=C bonds within the polymer backbone, promoted by oxidative-dehydrogenation reaction. Supporting these observations, the fracture morphology examined by SEM showed a brittle fracture in the skin and ductile fracture in the core. [ABSTRACT FROM AUTHOR]

Thermal stabilization of polyacrylonitrile (PAN) fibres is an essential step in the carbon fibre manufacturing process. The formation of radial heterogeneity in polyacrylonitrile precursor fibres in the thermal stabilization process is an important issue that is not well understood and needs to be addressed as it affects the quality of the resultant carbon fibres. Hence, in this review we put forward the recent developments on the evolution of radial heterogeneity in the PAN fibres during the thermal stabilization process. [ABSTRACT FROM AUTHOR]

Microporous carbon material was fabricated via the in-depth sulfonation and carbonization of commercial polyethylene (PE) pellets for the first time. The change in thermal-stability, chemical structure, crystallinity and morphology of PE during the fabrication process was systematically analyzed. Porous polyethylene (PPE) clumps were firstly fabricated in a toluene/water mixed system via reprecipitation. Due to the efficient and homogenous sulfonation of PPE, the thermal-stability of sulfonated PE was improved significantly, with a weight retention as high as 51.9% at 700 °C. Sulfonation lead to the appearance of alkenyl and aromatic carbons. differential scanning calorimetry (DSC) and X-ray diffraction (XRD) analyses showed that the crystallinity of PE decreased significantly after sulfonation. The crystallinity results obtained from DSC are much lower than those from XRD due to the decomposition involved in the DSC testing. Furthermore, many new pores were formed in PPE during sulfonation and the subsequent loss of the sulphonate groups. These pores were further expanded during the carbonization process which may be due to the direct solid weight loss as well as the fast diffusion of the gases produced in pyrolysis. This study opens a simple and new approach for the fabrication of microporous carbon material via in-depth sulfonation of PE. [ABSTRACT FROM AUTHOR]

Carbon nanotube (CNT) deposition onto carbon fibre resulting in hybrid surface structures with various morphologies were successfully carried out using electrospray technique. In terms of tensile testing and Weibull analysis this process did not degrade fibre mechanical properties. When incorporated into composites, the interfacial shear strength (IFSS), as measured by single fibre fragmentation testing, increased by up to 124%. Experimental work was carried out to develop a deeper understanding of the interfacial reinforcing mechanism. Contact angle measurements demonstrated that the CNT deposition resulted in good wettability by the resin. Significant increases in roughness, friction and surface area were also found after CNT deposition, especially for the sample prepared using the parameter of 20 kV/10 cm at 100 °C. Surface energy analysis revealed that an increase in the dispersive surface energy due to the CNTs likely contributed to the improvement of interaction between fibre and matrix. Fractographic analysis revealed that the length of fibre pull-out and the size of cracks between the fibre and matrix were markedly decreased in the hybrid CNT surface structure, indicating that the stress transfer and interfacial shear strength have been improved. Finally, the potential for further improvement in interfacial composite properties by this approach was assessed. [ABSTRACT FROM AUTHOR]

The relationship between process parameters and structural transformations in the fibres at each stage of the carbon fibre manufacturing process play a crucial role in developing high performance carbon fibres. Here we report a systematic method which uses the combination of Taguchi approach and scientific evaluation techniques to establish these relationships for the initial stage of thermal stabilization. Density, cyclization index and fraction of reacted nitriles of a precursor containing acrylonitrile, methacrylate and itaconic acid (AN/MA/IA) were used to assess the progress of stabilization in the fibres with respect to various combinations of process parameters. The extent of progress of stabilization improved with increase in temperature (from 225 to 235 °C) and time (from 12 to 24 min) whereas an opposite trend was observed with increase in the tension on the fibres from (1600–2550 cN). According to optical microscopy, radial heterogeneity was observed in the fibres treated at 235 °C. Interestingly, we were able to identify the existence of heterogeneous modulus distribution from skin to core of the precursor fibres which was further transferred to treated fibres. The overall radial modulus of treated fibres was higher than the precursor fibres. In contrast to the literature, the fracture morphology of the fibre samples indicated that initiation of crack is caused by surface defects rather than radial heterogeneity. [ABSTRACT FROM AUTHOR]

A recently established means of surface functionalization of unsized carbon fibres for enhanced compatibility with epoxy resins was optimised and evaluated using interfacial shear stress measurements. Interfacial adhesion has a strong influence on the bulk mechanical properties of composite materials. In this work we report on the optimisation of our aryl diazo-grafting methodology via a series of reagent concentration studies. The fibres functionalised at each concentration are characterised physically (tensile strength, modulus, coefficient of friction, and via AFM), and chemically (XPS). The interfacial shear strength (IFSS) of all treated fibres was determined via the single fibre fragmentation test, using the Kelly–Tyson model. Large increases in IFSS for all concentrations (28–47%) relative to control fibres were observed. We show that halving the reagent concentration increased the coefficient of friction of the fibre and the interfacial shear strength of the composite while resulting in no loss of the key performance characteristics in the treated fibre. [ABSTRACT FROM AUTHOR]

In order to overcome interfacial incompatibility issues in natural fibre reinforced polymer bio-composites, surface modifications of the natural fibres using complex and environmentally unfriendly chemical methods is necessary. In this paper, we demonstrate that the interfacial properties of cellulose-based bio-composites can be tailored through surface adsorption of polyethylene glycol (PEG) based amphiphilic block copolymers using a greener alternative methodology. Mixtures of water or water/acetone were used to form amphiphilic emulsions or micro-crystal suspensions of PEG based amphiphilic block copolymers, and their deposition from solution onto the cellulosic substrate was carried out by simple dip-coating. The findings of this study evidence that, by tuning the amphiphilicity and the type of building blocks attached to the PEG unit, the flexural and dynamic thermo-mechanical properties of cellulose-based bio-composites comprised of either polylactide (PLA) or high density polyethylene (HDPE) as a matrix, can be remarkably enhanced. The trends, largely driven by interfacial effects, can be ascribed to the combined action of the hydrophilic and hydrophobic components of these amphiphiles. The nature of the interactions formed across the fibre–matrix interface is discussed. The collective outcome from this study provides a technological template to significantly improve the performance of cellulose-based bio-composite materials. [ABSTRACT FROM AUTHOR]

Abstract: A range of polyacrylonitrile (PAN) and pitch based carbon fibre types (high, standard and intermediate modulus fibres) have been characterised using both physical and chemical techniques, the results highlighting the heterogeneity of the fibre. Nano-indentation showed variation in stiffness between different fibres of the same type as well as variation along a 20μm length of a single fibre. Tensile tests showed variance of approximately 25% in tenacity for three different carbon fibre types but less variability in modulus with values from 8% to 19%. Raman spectroscopy showed variation in the graphitic content both between fibres of different origin as well as variation, with 0.5μm spatial resolution, along the length of a single fibre. Inverse gas chromatography surface energy measurements of larger samples of fibres were carried out using the novel approach of incremental surface coverage by varying the probe molecule concentration and revealed different levels of energetic heterogeneity for PAN based fibres collected at different stages of carbon fibre production. The heterogeneity of the unoxidised fibres (collected after carbonisation) was restricted to about 15% of the fibre surface whereas the surface oxidised fibre sample (collected after the electrolytic oxidation bath) was heterogeneous over more than 30% and the sized fibres were shown to be quite homogeneous. [Copyright &y& Elsevier]

Abstract: The surface of both oxidized and unoxidized unsized carbon fiber was functionalized using an aziridine linking group derived from reactive nitrenes. The aziridine functionality arose from the cyclization of a reactive nitrene species onto the highly electron rich graphitic surface of the carbon fibers; the nitrene species evolved from thermal N2 elimination from the corresponding (room temperature stable) azide. Surface functionalization using the nitrene approach was supported by X-ray Photoelectron Spectroscopy, in both oxidized and unoxidized carbon fiber. Attempts were also made to functionalize using amide chemistry, the two-step acid chloride coupling being successful for oxidized fibers by utilizing the carboxylic acid rich defect sites on the carbon fiber. None of the chemical treatment pathways had a significant impact on the tensile strength of the individual fibers, and atomic force microscopy revealed that fibers undergoing these treatment methodologies remained intact, without creating additional surface defects. [Copyright &y& Elsevier]

Abstract: Using microwave irradiation and protic ionic liquids (pIL) as co-solvent and catalyst for the synthesis of several diphenylmethyl ethers was achieved. The desired ethers were isolated simply by filtration through a silica plug to remove the pIL and proceeded in high yields (60–98%). These reactions were extremely rapid (10–30min) and occurred under mild conditions (80°C). This protocol was also successfully applied to the synthesis of thioethers. [Copyright &y& Elsevier]