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In this study, the influence of hybridization on the compression response of thermoplastic matrix-based composites under high strain rate loading was investigated. The intra-ply and inter-ply hybrid composites were manufactured with Kevlar/Basalt yarns as the reinforcements with Polypropylene as a matrix. Cylindrical composite specimens were laser cut from the flat compression moulded laminates. The composite specimens were loaded under high strain rate using split-Hopkinson pressure bar setup at strain rates ranging from 2815/s to 5481/s. The study revealed differences in the rate-dependent growth of peak stress, peak strain and toughness with the strain rate. Intra-ply hybrid composites with alternate weaving of Kevlar and basalt yarns exhibited highest peak stress as compared to the Inter-ply hybrid composites (alternate layers of Kevlar and basalt fabrics) and another intra-ply composite containing Kevlar in the warp and basalt in the weft direction. Whereas in inter-ply hybrid composite, with Kevlar as the loading face attained higher stress, while composite with Basalt as the loading face attained higher strain. SEM micrographs revealed that Kevlar on the loading face can bear the impact with lesser delamination as compared to the Basalt on the loading face. Damage studies revealed that Kevlar fiber surface loading results in higher stress as compared to basalt (brittle) surface loading with lower overall damage. • The influence of hybization on the high strain rate resposne of thermoplastic composites. • Intra-ply hybridization excels over inter-ply hybridization. • Placement and direction of yarns is crucial in intra-ply hybridization. • Higher areal density fabrics are replacable with hybrid fabrics of lower areal density. [ABSTRACT FROM AUTHOR]

This study systematically investigates the effect of Shear Thickening Fluid (STF) treatment on the high strain rate properties of UHMWPE (Ultra High Molecular Weight Poly Ethylene) composites. Spherical nanosilica particles of size 100 nm were used for the synthesis of STF. The high strain rate impact studies were accomplished on in-house designed and fabricated Split Hopkinson Pressure Bar (SHPB) experimental set-up. Compression moulded UHMWPE variant Gold Shield ® was used as the ballistic composite. Both STF-treated as well as neat Gold Shield ® specimens were subjected to high strain rate impact testing. From the experimental results and Fractography studies it was revealed that STF treatment enhanced the ballistic resistance of Gold Shield ® composite material. In the SHPB experiments, the improved ballistic performance of STF-treated Gold Shield ® specimens was manifested in terms of higher peak stress, specimen strain rates and impact toughness. [ABSTRACT FROM AUTHOR]

Shear thickening fluids (STFs) are a special class of field responsive fluids which exhibit change of phase from liquid to solid when subjected to imposed shear. This remarkable characteristic of STFs has led to their application in soft body armor technologies, leading the development of concept of Liquid Body Armors (LBAs). LBAs extensively rely upon the symbiotic relationship between STF and high strength FRP (Fiber Reinforced Polymer) composites comprising of high tenacity fibers such as Kevlar, UHMWPE (Ultra High Molecular Weight Poly Ethylene) etc. Although in the past, STFs have been widely characterized by rheometers at low strain rates (≤10 3 s −1 ), but in actual practical scenarios, body armours encounter much higher strain rates (of the order of 10 5 –10 7 s −1 ) under a ballistic impact. The main objective of this study is to capture the dynamics of STFs at such high strain rates by employing Split Hopkinson Pressure Bar (SHPB) technique. The STF sample was synthesized by dispersing 67.5 wt.% of 100 nm silica powder in Poly Propylene Glycol (PPG) and ethanol, using ultrasonic homogenization method. The mechanical response of STF was studied at high strain rates in terms of the stress-strain behavior and variation of the impact toughness with the loading rate of the fluid specimen. It was observed that the impact toughness of STF increased progressively with the specimen loading rate. The peak stress and peak strain rate attained in the SHPB tests were 147 MPa and 22,100 s −1 , respectively. The characteristic transition time of STF was found to be in the range of 13–25 µs. [ABSTRACT FROM AUTHOR]

In the present work, dynamic compression response of polypropylene (PP) based composites reinforced with Kevlar/Basalt fabrics was investigated. Two homogeneous fabrics with Kevlar (K3D) and Basalt (B3D) yarns and one hybrid (H3D) fabric with a combination of Kevlar/Basalt yarns were produced. The architecture of the fabrics was three-dimensional angle-interlock (3D-A). Three different composite laminates were manufactured using vacuum-assisted compression molding technique. The high strain rate compression loading was applied using a Split-Hopkinson Pressure Bar (SHPB) set-up at a strain rate regime of 3633–5235/s. The results indicated that the dynamic compression properties of thermoplastic 3D-A composites are strain rate sensitive. In all the composites, the peak stress, toughness and modulus were increased with strain rate. However, the strain at peak stress of Basalt reinforced composites (B3D, H3D) decreased approximately by 25%, while for K3D specimens it increased approximately by 15%. The K3D composites had a higher strain rate as compared to the B3D and H3D composites. In the case of K3D composite, except strain at peak stress, remaining dynamic properties were lower than the B3D composite, however, hybridization increased these properties. The failure mechanisms of 3D-A composites were characterized through macroscopic and scanning electron microscopy (SEM). [ABSTRACT FROM AUTHOR]

• Vacuum compression moulded Basalt-Polyeteherimide (PEI) composites manufacturing. • Optimization of Basalt-PEI composite manufacturing moulding parameters. • Basalt-PEI composite under quasi-static and dynamic high strain rate loading. • Elastic recovery of Basalt-PEI composite can help in reflecting the blast wave. High temperature blast and ballistic resistant light weight fibre reinforced plastic composites are very much in demand. Accordingly, the present investigation is focused on the quasi-static and high strain rate behaviour of Basalt/Polyetherimide (PEI) composite. Nine different types of composite samples were fabricated by compression moulding. The moulding pressures and temperatures were varied in the range of 15–25 bars and 325 °C−375 °C, respectively. Quasi-static testing was done at the rate of 3 mm/min to establish the optimum moulding parameters. High strain rate compression tests in the strain rate range of 900/s−3200/s were performed on the optimum moulded composite specimens. High strain rate testing revealed that 40 layered Basalt/PEI composite moulded at 25 bar pressure and 350 °C attained highest stress of 932 MPa whereas, the same was found to attain 446 MPa under quasi-static loading conditons. Thus, establishing the rate depedency of Basalt/PEI composite. Damage studies revealed that Basalt/PEI undergoes brittle damage, typically resulting in shear plane angle of 42°−45°. SEM micrographs revealed brittle fibre failure and matrix free fibre bundles, indicating the importance of process parameter optimiation. [ABSTRACT FROM AUTHOR]

The present study deals with the quasi-static and high strain rate characterization of Kevlar-129 based thermoplastic composites. Two different thermoplastic matrices, namely, Polypropylene (PP) and Polyetherimide (PEI) were used to manufacture composite laminates. Quasi-static compression tests were performed at strain rates of 0.041 s−1 and 0.045 s−1. High strain rate tests were performed using a split Hopkinson pressure bar apparatus within the strain rates ranging from 2548 s−1 to 4379 s−1. Stress-strain relations reveals the rate-sensitive behaviour of composites. Kevlar/PP (K-PP) showed higher peak stress under quasi-static loading as compared to the high strain rate test. Comparable peak stresses were revealed under quasi-static and high strain rate loading for Kevlar/PEI (K-PEI) composite. Also, high strain rate compression properties such as peak stress, peak strain and toughness of K-PP were 25%, 27% and 6% higher than that of the K-PEI composite. The failure mechanisms of both the composites were characterized through macroscopic and scanning electron microscopy. K-PP failed majorly due to matrix crush and fibre failure while K-PEI failed due to shear cracking. Damage study reveals that a single fibre based composite system can be tailored to act as an energy-absorbing or dissipating material system by varying the thermoplastic matrix materials. • Static and dynamic compressive properties of Kevlar reinforced high-performance polymers. • Kevlar/Polypropylene outperforms over Kevlar/Polyetherimide under both the quasi-static and high strain rate loads. • The quasi-static strength of Kevlar/Polypropylene is 25% higher than its high strain rate strength. • Polypropylene matrix results in ductile failure, while the Polyetherimide matrix results in brittle failure. [ABSTRACT FROM AUTHOR]