1. Novel geometrical design of turning inserts for high-efficiency smooth-surface high-chatter-stability cutting.
- Author
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Itoh, Masatoshi, Hayasaka, Takehiro, and Shamoto, Eiji
- Subjects
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SURFACE roughness , *RADIUS (Geometry) , *NOSE , *GEOMETRY - Abstract
This paper presents a novel geometrical design of inserts to realize high-efficiency smooth-surface high-chatter-stability turning. Inserts with a nose radius are used in turning to realize a smooth surface since the theoretical surface roughness R t h = f 2 / (8 r) where f is the feed rate and r is the radius of the nose part. Since the size of the nose radius is limited because of the chatter stability, i.e. a large nose radius tends to cause chatter, the feed rate has to be kept small so that the acquired roughness is acceptable. Hence, the efficiency is limited. In this study, a novel turning insert geometry is proposed to realize high chatter stability along with a high efficiency and a smooth surface. The proposed insert geometry is verified by analyses and experiments. • Insert geometry to realize high efficiency, smooth surface, and high chatter stability. • Large nose radius and small effective regenerative cutting width are combined. • Higher gain margin and same surface roughness is realized compared to conventional inserts. [ABSTRACT FROM AUTHOR]
- Published
- 2020
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