1. An experimental study and Monte Carlo simulation about the polyaniline coating dopants impact on long-time corrosion resistance of 304 SS.
- Author
-
Moradi, Mobina, Marashi, Pirooz, and Rezaei, Milad
- Subjects
POLYANILINES ,MONTE Carlo method ,CORROSION resistance ,POTENTIOMETRY ,DOPING agents (Chemistry) ,CHLORIDE ions ,SURFACE coatings - Abstract
[Display omitted] Here, the polyaniline (PANI) films doped with CH 3 COO
– , HSO 4- , NO 3– , H 2 PO 4- , and NaSO 4- were formed by anodic electrodeposition on the 304 SS surface to improve the durability of the protective passive film and reducing the penetration rate of corrosive species. To provide the best dopant for corrosion protection of 304 SS in a NaCl medium, various experimental and theoretical evaluations have been carried out. The most durable PANI coating in the 3.5 wt.% NaCl solution was the PANI/CH 3 COOH, with a 102 –fold increase in its charge transfer resistance after 20 days of immersion (R ct = 5.6 × 105 kΩ.cm2 ). The salt spray results confirmed preventing the formation of corrosion pits/products after 20 days when doped-PANI covered the 304 SS surface. Potentiometric analysis shows that PANI/CH 3 COOH, in the presence of chloride ions, brings the potential of 304 SS into the passivation potential range (potential shift from −100 mV to + 200 mV). PANI/CH 3 COOH also had the strongest surface adsorption with an energy of ∼−19 kcal/mol. The increase in corrosion resistance of the PANI/CH 3 COOH sample is due to the strengthening of the oxide layer at the interface between the coating and the substrate and to the corrosion barrier effect of the PANI film. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF