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Boronized alloys with high surface hardness has been revealed advance in enhancing the anti-wear performance of critical mechanic components. However, its application in industrial production is greatly limited due to the poor mechanical properties with crystallographic orientated brittle borides. In the present study, we demonstrated that high ductility and high strength were achieved for the boronized AlCoCrFeNi 2.1 eutectic high entropy alloy (EHEA) with the formation of nano-sized borides. The AlCoCrFeNi 2.1 EHEA was treated with electrochemical boronizing method, and its phase formation was studied by x-ray diffraction (XRD), electron back-scattered diffraction (EBSD) and focused ion beam-transmission electron microscope (FIB-TEM). Results show that the nano-grained of FeB, NiB and Cr 3 B 4 with size of about 135.5 nm were formed on the boronized layer with non-preferred crystallographic orientation of the phase. The surface hardness of boronized AlCoCrFeNi2.1 EHEA reached to about 18 GPa, being about 4 times higher than that of the original alloy. Further investigation by tensile testing shows that the tensile strength of boronized samples is about 1.2 GPa with a respectable ductility of about 16.04% (± 0.49) tensile ductility to failure. Meanwhile, extension test and digital image correlation (XTDIC) test shows that the boronized layer failed when the tensile ductility is about 5.1%. The disordered nano-grained in the boronized layer benefit in preventing the formation and propagation of cracks, which improved the ductility of the boronized AlCoCrFeNi 2.1 EHEAs. [Display omitted] • The nano-sized borides of FeB, NiB and Cr 3 B 4 with grain size about 135.5 nm was generated on the AlCoCrFeNi 2.1 EHEA surface. • The elongation and strength of boronized EHEA reach 16.04% and 1197 MPa, and the surface hardness reaches 21 GPa. • The fracture of the brittle boronized layer occurred at the strain of 5.1%. • The crystallographic non-oriented nano-sized borides significantly inhibition crack generation and propagation. [ABSTRACT FROM AUTHOR]

The CoNi, CoFeNi and CoCr x FeNi (x = 0.2, 0.6, 1) alloys were undercooled and in-situ observed. Sluggish dendrite growth was found for the CoCrFeNi alloy, e.g., the maximum dendrite growth velocity decreases by nearly two orders from the CoNi (78 m s−1) to the CoCrFeNi (0.83 m s−1) alloy. It was shown that it is the Cr element and its adding amount but not the number of components that plays a more decisive role in sluggish dendrite growth. The current work might be helpful for understanding rapid solidification, thereby further controlling the microstructures and modulating the mechanical properties of high entropy alloys. Image 1 • A metastable BCC phase was identified in the undercooled CoCrFeNi alloy. • Sluggish dendrite growth was found with the increase of the number of components for the equiatomic alloy melt. • It is not the components number but the properties and its adding amount that play important roles in sluggish growth. • The sluggish dendrite growth could be ascribed to the interaction between the interface and component atoms. [ABSTRACT FROM AUTHOR]

The CoNi equiatomic alloy was undercooled and spontaneously solidified using the glass fluxing method. The dendrite growth behaviors were recorded by a high-speed high-resolution camera. Three dendrite growth stages (i.e., the power law growth stage when undercooling Δ T <120 K, the plateau growth stage when 120 K<Δ T <135 K and the linear law growth stage when Δ T >135 K) were found and well predicted by a dendrite growth model. For the as-solidified microstructures, the average grain size increases with undercooling, indicating that unique grain "coarsening" instead of common spontaneous grain refinement occurs. Such a grain "coarsening" phenomenon was ascribed to stress accumulation upon rapid solidification. Furthermore, a plenty of sub-grains were observed within the abnormal coarse grains. From the electron back-scattering diffraction results, the angle difference between neighbouring sub-grains was less than 6°. The current work might be helpful for not only theoretically understanding dendrite growth but also practically controlling the non-equilibrium microstructures. • Rapid solidification of CoNi equiatomic alloy was studied using the glass fluxing method. • Three growth stages were observed and well predicted by the dendrite growth model. • Sub-grains within the coarse grains were identified by electron back-scattering diffraction. • A unique grain "coarsening" phenomenon for the as-solidified microstructures was reported. [ABSTRACT FROM AUTHOR]