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This study investigated toughness properties of FCC-based Fe45Co30Cr10V10Ni5-xMnx high entropy alloys (HEAs). Ductile-dimpled rupture mode in all alloys and test temperatures complicated precise explanations on Charpy impact energy, but the instrumented Charpy test provided a breakdown of total energy (ET) into initiation energy (EI) and propagation energy (EP), offering critical insights into Mn-content- and temperature-related energy variations. Pmax and TP, reflecting maximum flow stress and time, respectively, until initiation of crack propagation from the notch tip, involved a transition of deformation mechanisms from slip to TWIP, then to BCC-TRIP, thereby inducing increased strain hardening and delaying plastic instability at the notch tip. At 25 °C, an increase in Mn content prompted a transition in deformation behavior from slip to TWIP and subsequently to BCC-TRIP, correlating well with increased Pmax and TP and consequently ET due to enhanced strain hardenability. At −196 °C, predominant BCC-TRIP activity in all alloys led to increased formation of BCC martensite, intensifying strain hardening and requiring higher Pmax for crack initiation than at 25 °C. Due to minimal slip line field formation associated with reduced plastic deformation, however, cracks initiated directly from the notch-tip center, representing fast initiation of crack propagation and consequently reduction in EI and ET. Thus, utilizing parameters from instrumented Charpy tests, including Pmax, TP, EI, EP, and ET, provided insights into fracture phenomena and their interrelations in the present HEAs.

This study aimed to develop a structural analysis method to replace and validate large-scale gas gun tests for evaluating the impact resistance of electronic equipment. By measuring projectile's deceleration through experiments and simulations, stress and strain during collisions were quantified. It was demonstrated that optimizing projectile and electronic equipment designs could enhance impact resistance. Simulation results indicated that changes in projectile velocity and head angle led to variations in maximum deceleration and penetration depth, with decreasing the head angle proving more effective in reducing maximum deceleration. Comparisons between experimental and simulation results showed good agreement, particularly in plots between maximum deceleration and target collision depth. As the head angle increased, there was a tendency for maximum deceleration to increase and target penetration depth to decrease. Comparing peak deceleration curves from gas gun tests and simulations revealed similar trends, indicating consistent results. This research provides important information for evaluating the impact resistance of electronic equipment and demonstrates that combining experiments with simulations can yield more reliable results.

Weldability plays a crucial role in the journey of high entropy alloys towards their engineering applications. In this study, gas metal arc welding was performed to join an as-rolled CoCrFeMnNi high entropy alloy using Monel 400 as the filler wire. The present research findings demonstrate a favorable metallurgical chemical reaction between the Monel 400 filler and the CoCrFeMnNi high entropy alloy, resulting in compositional mixing within the fusion zone that promotes a solid-solution strengthening effect, counteracting the typical low hardness associated to the fusion zone of these alloys. The weld thermal cycle induced multiple microstructure changes across the joint, including variations in the grain size, existing phases and local texture. The grain size was seen to increase from the base material toward the fusion zone. An FCC matrix and finely sparse Cr-Mn-based oxides existed in both base material and heat affected zone, while in the fusion zone new FCC phases and carbides were formed upon the mixing of the Monel 400 filler. The role of the filler material on the fusion zone microstructure evolution was rationalized using thermodynamic calculations. Texture shifted from a γ-fiber (in the base material) to a strong cubic texture in the fusion zone. Digital image correlation during tensile testing to fracture coupled with microhardness mapping revealed that, stemming from the process-induced microstructure changes, the micro and macromechanical response differed significantly from the original base material. This study successfully established a correlation between the impact of the process on the developed microstructural features and the resultant mechanical behavior, effectively assessing the processing-microstructure-properties relationships towards an improved understanding of the physical metallurgy associated to these advanced engineering alloys. In conclusion, this work provides an important theoretical framework and practical guidance for optimizing the engineering applications of high entropy alloys.

The configurational design of heterostructures has received considerable attention to achieve a superior combination of strength and ductility. Although heterostructuring for enhanced tensile properties has been widely analyzed, studies on the effect of heterogeneity on sheet formability are still insufficient. Sheet metal formability is one of the most crucial factors for determining hetero-materials’ industrial utilization. To broaden the industrial applicability of heterostructured layered materials, investigating the effects of heterogeneity in the layered structure on formability is necessary. This study investigated the stretch formability of aluminum-steel-aluminum clad sheets using the Erichsen cupping test. The three-layered clad sheets showed additional hardening with a slight increase in ductility owing to hetero-deformation-induced hardening because the strain-hardening exponent has a linear relationship with stretchability or necking resistance. After necking, damage evolution owing to severe internal stress concentration led to delamination at the interface. Interestingly, delamination serves as a block to full cracking through the thickness during forming. This study contributes to the industrial applicability of heterogeneous structuring by elucidating the characteristics of heterogeneity and formability.