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NGCs are considered as an alternative treatment method for treating peripheral nerve injuries in place of nerve autografts. Biomimicry, conductivity, and biodegradability are the properties expected of an ideal NGC. PCL/PAA NGCs with three different concentrations of PAA (2.5, 5 and 7.5%) were fabricated using EHD-jet 3D printing. The mechanical properties of the PCL/PAA NGCs mimic the native human nerve properties (ultimate tensile strength of 6.5 to 11.7 MPa) and the conductivity match that of the amphibian motor nerve fiber myelin sheath (10−6 S/cm). The in vitro degradation studies reveal that they are biodegradable and injury/site-specific biodegradability can be obtained by tuning the PCL/PAA concentration ratio. In addition, PAA being a polyanionic polymer has the potential to act as a cation-exchanger, mimicking the functions of the nerve cortical gel layer, thereby influencing the electrophysiological phenomena called nerve excitation and conduction. Neural differentiation studies with PC12 cells assessed by the Reverse Transcription-Polymerase Chain Reaction (RT-PCR) and immunocytochemistry showed enhanced gene expression with the presence of PAA. Our results suggest that the EHD-jet 3D printed porous conductive PCL/PAA NGCs has the potential to be used in the treatment of peripheral nerve injuries. Keywords: 3D printing, Tissue engineering scaffolds, Peripheral nerve injury, Nerve guide conduits, Electrohydrodynamic jet, Conductive scaffolds

Overlapping melting trajectories and partially-melted powders result in poor surface morphology and high surface roughness values (Ra = ~13.34 μm) of selective laser melted (SLMed) Ti6Al4V alloy. Secondary processing of SLMed components is thus an essential finishing operation to produce functional SLMed parts in precision engineering. This paper investigates the effects of laser scanning strategies (0°, 67.5° and 90° laser scanning schemes) and machining surfaces (top and front surfaces) on the machining performance of SLMed Ti6Al4V alloy in milling, compared with that of annealed ASTM B265 Ti6Al4V alloy. High degree of anisotropy of SLMed Ti6Al4V alloy is reflected in cutting force, surface morphology and surface roughness on different machining surfaces. The machining anisotropy is dominated by the anisotropy of microstructure and mechanical properties of SLMed Ti6Al4V alloy, where the anisotropy weakens following the sequence of 0°, 90° and 67.5° SLMed samples. It is verified that high cutting speed can improve machining anisotropy features of SLMed titanium alloy. The chip shape of SLMed Ti6Al4V alloy is a typical conical spiral chip, and the bending degree and length of chips produced by SLMed Ti6Al4V alloy are larger than those produced by annealed Ti6Al4V alloy.

This paper aims to improve the surface quality of 316L stainless steel parts manufactured by selective laser melting (SLM) using dry mechanical-electrochemical polishing (DMECP). DMECP is an advanced surface finishing method combining the advantages of both mechanical and electrochemical polishing techniques in a more environmentally friendly manner. In this paper, the SLM process-related defects causing poor surface quality are analysed first. The material removal mechanism of DMECP is investigated to continuously remove the oxide layers formed during polishing. Surface morphology and roughness evolution under different polishing conditions are characterised. The top surface roughness can be reduced by over 91% from 8.72 μm to 0.75 μm compared to side surface by over 93% from 12.10 to 0.80 μm. The material removal on the top surface is more efficient than that on the side surface under the same polishing condition. The secondary defects formed during polishing can be removed using mechanical polishing mode. The chemical element composition of the polished surface exhibits almost identical content to the initial 316L powders. Compared with the initial dark and rough surfaces, the results validate the capability of DMECP as an effective tool to improve the SLM surface quality and achieve a mirror finish.

Characterization of the mechanical properties plays an essential role in the post-processing and evaluation of the functionality of the additively manufactured metallic parts. A number of studies have been focused on the tensile properties of additively manufactured metals. However, the quasi-static compression test of the additively manufactured 316L blocks with different heat-treatment conditions and scanning strategies seems to be overlooked in the literature. This paper aims to provide a comprehensive study of compressive mechanical response in plastic deformation of SS316L fabricated by selective laser melting (SLM). The mechanical response and microstructures in compressive deformation is analyzed for three printing strategies with 0°-, 90°- and 67.5°- scanning and three heat treatment conditions (450 °C for 3 h, 1100 °C for 1 h with furnace cool and 1100 °C for 1 h with water quenching) for selective laser melted (SLMed) stainless steel 316L in comparison with wrought stainless steel 316L in this work. Alteration of mechanical properties, microstructure evolution and compressive deformation mechanism is studied. Melt pool features are not significantly affected by low-temperature heat treatment (450 °C for 3 h) but fully dissolved through high-temperature heat treatment (1100 °C for 1 h). High-temperature heat treatment provides a higher resistance to compressive plastic deformation for SLMed 316L compared with the low-temperature heat-treated and as-built samples where more twinnings are observed. The compressive plastic deformation mechanism of 90°- and 67.5°-scanning samples is similar, which mainly results from twinning-induced plasticity. For 0°-scanning samples, the strong crystallographic texture is the main cause of anisotropic deformation. Modelling and simulation have been conducted to explain the anisotropic deformation mechanism of the 0°-scanning strategy. Simulation results suggest that the morphology difference of laser-scanning tracks and melt pools, which leads to material flow along the laser scanning direction, explains the anisotropic deformation mechanism.

Wound healing is a dynamic process that involves a series of molecular and cellular events aimed at replacing devitalized and missing cellular components and/or tissue layers. Recently, extracellular vesicles (EVs), naturally cell-secreted lipid membrane-bound vesicles laden with biological cargos including proteins, lipids, and nucleic acids, have drawn wide attention due to their ability to promote wound healing and tissue regeneration. However, current exploitation of EVs as therapeutic agents is limited by their low isolation yields and tedious isolation processes. To circumvent these challenges, bioinspired cell-derived nanovesicles (CDNs) that mimic EVs were obtained by shearing mesenchymal stem cells (MSCs) through membranes with different pore sizes. Physical characterisations and high-throughput proteomics confirmed that MSC-CDNs mimicked MSC-EVs. Moreover, these MSC-CDNs were efficiently uptaken by human dermal fibroblasts and demonstrated a dose-dependent activation of MAPK signalling pathway, resulting in enhancement of cell proliferation, cell migration, secretion of growth factors and extracellular matrix proteins, which all promoted tissue regeneration. Of note, MSC-CDNs enhanced angiogenesis in human dermal microvascular endothelial cells in a 3D PEG-fibrin scaffold and animal model, accelerating wound healing in vitro and in vivo. These findings suggest that MSC-CDNs could replace both whole cells and EVs in promoting wound healing and tissue regeneration.

The effect of cold metal transfer (CMT) mode on ultra-precision machining (UPM) was investigated to explore phase transformation and potential improvements of surface integrity for a wire and arc additive manufactured (WAAMed)Ti–6Al–4V alloy part. Both CMT and CMT + Pulse (CMT + P) modes are taken into account, which is proved to be the stable methods to fabricate Ti–6Al–4V components. The calculation result shows that the heat input of the CMT + P mode is higher than that of the CMT mode. In the reheated conditions of the CMT + P mode, the α′ → α+β phase transformation occurs, which leads to a decrease in the number of acicular α′ martensite phases decreased and an increase in the size of the lamellar α+β phases. The UPM results showed that the cutting force increase with the cutting speed increases. In addition, the cutting force of the specimens fabricated in CMT mode is a little larger than that in CMT + P mode due to the higher strength and more α′ martensite phases. UPM can create a better surface finish with a reduction of surface roughness up to ∼90%. Moreover, the machine surface quality of the specimens in CMT mode is much better with the surface roughness of ∼0.1 μm at a low cutting speed.

Stress shielding is one of the main problems that lead to bone resorption and revision surgery after implantation. Most of the commercially available metallic non-porous bone implants have a much greater stiffness than the native human bones and are prone to cause stress-shielding. With an open cell structure and intricate architecture, hyperbolic minimal surfaces offer several advantages such as less stress concentration, high permeability and high surface area to volume ratio, thus providing an ideal environment for cell adhesion, migration, and proliferation. This paper explores the use of porous bone implant design based on Triply Periodic Minimal Surfaces (TPMS) which is additively manufactured with ceramic material (Alumina) using Lithography-based Ceramics Manufacturing (LCM) technology. A total of 12 different primitive surface structure unit cells with pore size in the range of 500–1000 μm and porosity above 50% were considered. This is one of the earliest studies reporting the 3D printing of TPMS-based structures using ceramic material. Our results suggest that the choice of material and a porous TPMS-based design led to fabrication of structures with a much lesser compressive modulus comparable with the native bone and hence could potentially be adopted for bone implant design to mitigate the stress-shielding effect.