1. In situ interlayer hot forging arc-based directed energy deposition of Inconel® 625: process development and microstructure effects
- Author
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Farias, Francisco Werley Cipriano, Duarte, Valdemar R., Felice, Igor Oliveira, Filho, João da Cruz Payão, Schell, Norbert, Maawad, Emad, Avila, J. A., Li, J. Y., Zhang, Y., Santos, T. G., Oliveira, J. P., Universitat Politècnica de Catalunya. Departament de Resistència de Materials i Estructures a l'Enginyeria, and Universitat Politècnica de Catalunya. REMM - Recerca en Estructures i Mecànica de Materials
- Subjects
Hybrid process ,Additive manufacturing ,Wire arc additive manufacturing ,Fabricació additiva ,Biomedical Engineering ,Equiaxed grains ,General Materials Science ,Enginyeria dels materials [Àrees temàtiques de la UPC] ,Hot forging ,Engineering (miscellaneous) ,Heat treatment ,Industrial and Manufacturing Engineering ,Inconel - Abstract
Additive manufacturing 66, 103476 (2023). doi:10.1016/j.addma.2023.103476, The typical as-built coarse and cube-oriented microstructure of Inconel® 625 parts fabricated via arc-baseddirected energy deposition (DED) induces anisotropic mechanical behavior, reducing the potential applicationsof arc-based DEDed Inconel® 625 in critical components. In this sense, the present work aimed to reducethe grain size and texture by applying an in situ interlayer hot forging (HF) combined with post-deposition heattreatments (PDHT). The produced samples were characterized through optical microscopy, scanning electronmicroscopy coupled with electron backscatter diffraction, synchrotron X-ray diffraction, and Vickers microhardness.Also, a dedicated deformation tool was designed and optimized via a finite element method modelconsidering the processing conditions and thermal cycle experienced by the material. It is shown that the in situinterlayer deformation induced a thermo-mechanical-affected zone (dynamic recrystallized + remaining deformation,with a height of ≈ 1.2 mm) at the bead top surface, which resulted in thinner aligned grains and lowertexture index in relation to as-built DED counterpart. In addition, the effects of solution (1100 ◦C/ 1 h) andstabilization (980 ◦C/ 1 h) PDHTs on the Inconel® 625 HF-DEDed parts were also analyzed, which promoted fineand equiaxed static recrystallized grains without cube orientation, comparable to wrought material. Therefore,the HF-DED process significantly refined the typical coarse and highly oriented microstructure of Ni-based superalloysobtained by arc-based DED., Published by Elsevier, Amsterdam [u.a.]
- Published
- 2023
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