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In this article, the sheeting of pseudoplastic material under non-isothermal conditions has been studied. It is an excellent forecasting instrument for sheeting, where the thickness of the sheet is relatively thin in relation to the roll size, according to theoretical study based on the lubrication theory. At the calendering process, the detachment point is determined by taking the material parameter’s impact into account. The governing equations are derived for the constitutive equation of the Carreau fluid with momentum and energy equations. Suitable non-dimensional parameters are used to develop the non-linear partial differential expressions into ordinary differential systems. The maximum pressure, roll separating force, normal stress effect, and power delivered to the fluid by rolls are among the engineering-relevant quantities that are determined. Moreover, a graphic analysis is conducted to examine the impact of different material parameters on the temperature profile, pressure gradient, velocity profile, and pressure distribution. The results specific mechanism is explained in depth.

The current study theoretically and computationally analyses the viscoelastic Sisko fluids during the non-isothermal rollover web phenomenon. The mathematical modeling produces a system of partial differential equations, which we further simplify into ordinary differential equations through appropriate transformations. We have formulated the problem based on the lubrication approximation theory. The solution has been obtained with the perturbation method, and the outcomes are found in mathematical, tabular, and graphical forms that highlight the influence of pertinent parameters on velocity profiles, pressure gradients, flow rates per unit width, Nusselt number, pressure profile, temperature distributions, and other significant engineering quantities. Further, A comparative analysis between analytic and numerical solutions, utilizing the middefer method in the Maple environment, demonstrates reasonable agreement. Also, we observe that the fluid parameter significantly influences both velocity and temperature profiles. Moreover, the determination of a separation point 2.5000, accompanied by the observation of a maximum coating thickness of 0.6960. The enhancement in fluid heat transfer rate is approximately 5% compared to non-Newtonian fluid parameter values, with potential for further improvement by increasing the non-Newtonian parameter values. This comprehensive investigation offers valuable insights for practical implementation and future scholarly endeavors, with zero-order findings showcasing enhanced precision.

The calendering process is pivotal in enhancing various materials’ surface properties and characteristics, making them indispensable for achieving desired product quality and performance. Also, this process holds significant relevance in various industrial applications, such as polymer processing, food production, and the manufacturing of composite materials. So, the aim of this study is to theoretically examine the calendering process applied to third-grade materials. It specifically explores how temperature variations impact material behavior during passage through two counter-rotating heated rolls. Particular consideration is given to the influence of temperature-dependent viscosity via Reynold’s model. The complexities of mass, momentum, and energy balance equations are reduced through the application of the Lubrication approximation theory. Solutions to these equations for variables such as velocity, flow rate, and temperature fields are accomplished by combining perturbation and numerical techniques. In relation to the calendering process, the thickness of the exiting sheet is specifically explored. Furthermore, this study quantifies substantial engineering parameters such as roll-separating force, pressure distribution, and power transferal from the rolls to the fluid. The governing equations belong to three key dimensionless parameters, namely, the Brinkman number, which is a product of Eckert number and Prandtl number, the temperature-dependent consistency index μ\mu , and a parameter η\eta correlating to non-Newtonian behavior. The outcomes of this study are presented both graphically and in tabular form. It has been observed that a rise in the third-grade parameter decreases detachment point and sheet thickness due to increased material rigidity. Furthermore, established results in the literature regarding the calendering of Newtonian fluids are validated.