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Dielectric elastomers (DEs) is one of the promising artificial muscle for soft robots and flexible devices. As one of the key issues for practical applications, the control of DE actuators remains challenging due to the large actuation, electromechanical coupling, and viscoelastic dissipation. Feedforward control and proportional integral derivative (PID) feedback control are recently studied for the control of DE actuators. The control performance is still limited due to the complex dynamic behavior of DE actuators with both nonlinearities and modeling uncertainties. This paper proposes a model-based feedback control for DE actuator, considering nonlinearity of large deformation, electromechanical coupling, and the modeling uncertainties. A nonlinear motion model is proposed and verified by parameter identification experiments. Based on the nonlinear model, we demonstrate a robust control strategy including nonlinear model compensation and robust feedback to decrease the tracking error. The experimental results verify that the control strategy possesses excellent validity to the DE actuator with improved performance compared to the previous strategy of feedforward and PID feedback control. The system design and control strategy of this paper may guide the future design and application of DE actuators, soft robots, and flexible devices.

Compared to robots and devices made of rigid components, soft robots and flexible devices driven by soft active materials possess various advantages including high adaptability under extreme environment and compatibility with a human. Dielectric elastomer (DE) membrane, which is commonly used in building soft actuators, can achieve large actuation by the combined loadings of voltage-induced Maxwell stress and fluidic pressures (pneumatic and hydraulic pressure). This paper proposes a pneumatic–hydraulic coupled electromechanical actuator (PHCEA), which exhibits strong coupling effect of electromechanical actuation (the Maxwell stress on DE membrane), pneumatic and hydraulic pressures. Considering the moving boundary and state transition, a computational model has been developed to investigate the coupling behaviors of the PHCEA. The numerical result by this model is in accordance with the experimental measurements. The combination of experimental data and the theoretical result indicates that the state transition and moving boundary separate the potential region of electrical breakdown and mechanical damage. This model can be utilized as a practical method to characterize the performance and guide the design of soft devices. The experimental setup and computational method of the PHCEA bring new insights into the fabrication and characterization of soft robots, adaptive optics, and flexible bio-medical devices. The PHCEA possesses wide applications in underwater robots, soft muscles, and microfluidics systems. It can serve as the gas bladder of soft swimming robots, the soft actuator of hydraulic–pneumatic coupling systems, and the gas–liquid valve of flexible microfluidics systems.

Scar structures of natural animals can reinforce the wounds both mechanically and biologically to maintain the functions of the injured muscle and skin. Inspired by the scar structure, we present a dielectric elastomer (DE) with silver nanowire electrodes possessing the scar-like ability. This DE membrane can tolerate the failures by both electric breakdown and mechanical rupture. The DE actuator (DEA) can maintain their performances of force and displacement output after multiple failures. Scanning electronic microscope (SEM) images show that the scar-like structures accumulate around the electromechanical failure locations on the DE membrane as the stiffened and insulated regions, which prevent further short current and membrane rupture. J-integrals and stress distribution around the failure location have been calculated by finite element analysis to verify the mechanical reinforcements of the scar-like structures over crack propagation.