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Laboratory experiments using a hot deformation simulator were carried out to clarify the effect of initial grain size on the grain coarsening phenomenon in hot metal working with light reduction. As an example of medium carbon steel AISI1045 was adopted and specimens of various grain sizes were prepared by changing the thermo-mechanical histories. They were subjected to a hot deformation testing by the simulator. The threshold grain size to cause the grain coarsening phenomenon was then determined and a criterion was presented to ensure a fine grain after hot rolling. The validity of the new criterion was checked through hot rolling of bars by a prototype mill in a laboratory.

Investigations were carried out on the direct applicability of a set of grooves of multi-roll wire mills for different materials having different stress-strain curves. Special evaluation was made on the stability of the geometry among different materials when rolled under the same mill setting conditions. Influence of inter-stand tension generated by the change in roll force due to the difference in stress-strain curve was studied both numerically and experimentally. A group of three-roll and four-roll-type mills is superior to two-roll-type mill in getting rid of the time for mill setting. [DOI: 10.1115/1.1360695]