Search

Despite the abrupt fall in crude oil prices since 2014, operators continue to explore for, and develop, oil and gas resources in some of the most challenging offshore environments. Exploration and development drilling is currently ongoing or planned in locations such as West of Shetland, offshore Eastern Canada, along Ireland’s Atlantic margin, in the South Atlantic Ocean and offshore South Africa. All these locations are characterized by the challenges of deepwater, powerful ocean currents and high seas. With the lower oil price environment, carrying out drilling operations at these locations both safely and economically requires the adoption of new digital technologies and associated processes that maximize efficiency and reduce the cost of well programs. A significant aspect of this relates to planning and execution of operations involving the marine drilling riser, which can be a major contributor to non-productive time in deepwater and harsh environment locations. This paper describes a holistic approach to addressing this challenge, which covers every phase of riser operations for the drilling program, from pre-operations global riser analysis through to post-operations assessment. The paper focuses on the technology that enables this holistic solution, with emphasis on the state-of-the-art riser management technology that is deployed on the drilling vessel. This uses an advanced finite element model of the riser, BOP stack, wellhead, conductor, casing and soil interaction as well as a detailed model of the riser tensioning system. The same model is used in both the pre-operations global drilling riser analysis phase and the operational drilling phase to ensure consistency. Incorporation of the model provides the capability to perform forecast analysis on-board the rig, allowing offshore personnel to simulate a range of operations hours and days in advance using forecast metocean conditions, thereby assessing the feasibility of critical well construction operations before they commence. Capabilities for real-time monitoring of ongoing operations, fusing sensor data with the riser model, are also described. These provide calculation of live watch circles and operating envelopes for connected-mode operations, in addition to tracking of riser joint, wellhead, conductor and casing fatigue from both wave and VIV excitation. Additionally, calibration of soil models — often a critical input to wellhead fatigue analyses — can be performed. Application of the technology is illustrated by means of a case study describing deployment on a record-breaking well in a harsh environment location. This demonstrated significant cost savings while simultaneously increasing safety and improving integrity assurance.

Experience with modern ultra-deepwater capable drilling vessels and their associated marine riser tensioner systems has led to increased concerns over tensioner load variations in extreme environments. Modern drilling riser tensioners are complex hydro-pneumatic systems whereby the tension applied at the slip-ring can vary significantly with tensioner stroke in response to vessel heave. The aforementioned tensioner load variations that occur with modern tensioner systems can have a significant effect on the loads transferred to the wellhead and conductor/casing. This can lead to fatigue concerns at critical locations. The connectors along the conductor and surface casing can be highly susceptible to fatigue if they are located in regions of high bending loads below the mudline. This paper will give a detailed overview of recent technology advancements that have been incorporated into the latest version of an industry-standard tool for global analysis of drilling risers [1] and that allow these concerns to be addressed. It will focus on two main areas where significant enhancements have been made in tensioner and wellhead & casing modelling. (Note that the version of the software incorporating these capabilities will be made commercially available during 2014.) The advanced tensioner modelling capability consists of a detailed tensioner model that includes individual hydraulic and pneumatic components of the tensioner system that are fully integrated with a non-linear 3D structural finite element model. This tensioner model is capable of fully capturing all transient behaviour and load variations of real world tensioner systems. This paper will describe in detail this unique modelling capability and its application, including riser recoil analysis. Additionally, accurate modelling of the wellhead, conductor/casing and the surrounding soil structure is crucial in order to accurately predict bending loads experienced in this region. This includes modelling individual wellhead sections (high pressure housing, low pressure housing and tapered sections) and multi-pipe structures for conductor/casing sections (including cement layers). The advanced soil modelling includes the capability to specify different soil types at different depths. This paper will describe in detail these advanced modelling capabilities. The detailed tensioner modelling capability represents a highly advanced technical and innovative development and is fundamental to providing a realistic recoil analysis capability. The advanced wellhead and casing modelling allows for accurate prediction of the stresses experienced in this critical region and accurate determination of the fatigue lives of these components. This paper will demonstrate how all of these advanced modelling capabilities can be used to accurately model deepwater drilling risers and provide increased confidence in conducting drilling operations in the harshest of environments.