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Global circulation and liquid back mixing adversely affect the continuous production of a multistage internal airlift loop reactor. A contraction-expansion guide vane (CEGV) is proposed and combined with a two-stage internal loop airlift reactor (TSILALR) to suppress the liquid back mixing between stages. A computational fluid dynamics (CFD) simulation is conducted to evaluate the performance of the CEGV in the TSILALR. The bubble size distribution and turbulent flow properties in the TSILALR are considered in the CFD simulation by using the population balance model and RNG k-ε turbulence model. The CFD model is validated against the experimental results. The deviations in the gas holdup and mean bubble diameter between the simulation and experimental results are less than 8% and 6%, respectively. The streamlines, flow pattern, bubble size distribution, and axial liquid velocity in the TSILALRs with and without the CEGV at superficial velocities of 0.04 and 0.08 m/s are obtained by CFD simulation. It has been shown that the CEGV generated local circulation flows at each stage instead of a global circulation flow in the TSILALR. The average global gas holdup in the TSILALR with a CEGV increased up to 1.98 times. The global gas holdup increased from 0.045 to 0.101 and the average axial velocity in the riser decreased from 0.314 to 0.241 m/s when the width of the CEGV increased from 50 to 75 mm at the superficial gas velocity of 0.08 m/s.

The response technique was employed to investigate the axial and radial dispersion characteristics of the liquid phase in modular catalytic structured packing (MCSP) reaction elements. Residence time distribution (RTD) experiments were performed at ambient temperature and atmospheric pressure. A two-dimensional dispersion model was solved analytically to determine the axial and radial dispersion coefficients and the dynamic liquid holdup from the RTD curves. Three different reaction elements containing Winpak packing sheets, Mellapak packing sheets, or only catalytic particles were employed. The radial dispersion coefficient in these structures is approximately 1–2 orders of magnitude higher than the axial dispersion coefficient. The axial and radial dispersion coefficients in the Winpak elements are greater than those in the other structures. Thus, it can be concluded that the liquid dispersion characteristics in the Winpak elements are satisfactory. These measured dispersion coefficients enable the reli...

A recently designed packing sheet Winpak was assembled with catalysts in a modular catalytic structured packing (MCSP) column. A combined mesoscale–microscale methodology was used to analyze and determine the pressure drop mechanism in the MCSP. The proposed methodology differentiates the pressure drop into six different principles, which was determined and compared using computational fluid dynamics (CFD). The three major causes are gas flow confluence and diffluence through the packing windows, the sudden change in the effective gas channel area and the wall effect. Inspired by constructal theory, the height of packing sheets loaded with catalysts was reduced, which resulted in a less abrupt gas channel contraction and expansion at the packing layer junction and more favorable for the undisturbed gas flow. The optimized overall pressure drop was reconstructed in Fluent and was validated by both dry and irrigated packing experiments. Furthermore, irrigated packing experiments were also conducted. Result ...