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Due to an ever-increasing amount of the population focusing more on their personal health, thanks to rising living standards, there is a pressing need to improve personal healthcare devices. These devices presently require laborious, time-consuming, and convoluted procedures that heavily rely on cumbersome equipment, causing discomfort and pain for the patients during invasive methods such as sample-gathering, blood sampling, and other traditional benchtop techniques. The solution lies in the development of new flexible sensors with temperature, humidity, strain, pressure, and sweat detection and monitoring capabilities, mimicking some of the sensory capabilities of the skin. In this review, a comprehensive presentation of the themes regarding flexible sensors, chosen materials, manufacturing processes, and trends was made. It was concluded that carbon-based composite materials, along with graphene and its derivates, have garnered significant interest due to their electromechanical stability, extraordinary electrical conductivity, high specific surface area, variety, and relatively low cost.

Great efforts have been made to synthesize ZnO nanowires (NWs) as building blocks for a broad range of applications because of their unique mechanical and mechanoelectrical properties. However, little attention has been paid to the correlation between the NWs synthesis condition and these properties. Here we demonstrate that by slightly adjusting the NW growth conditions, the cross-sectional shape of the NWs can be tuned from hexagonal to circular. Room temperature photoluminescence spectra suggested that NWs with cylindrical geometry have a higher density of point defects. In situ transmission electron microscopy (TEM) uniaxial tensile-electrical coupling tests revealed that for similar diameter, the Young's modulus and electrical resistivity of hexagonal NWs is always larger than that of cylindrical NWs, whereas the piezoresistive coefficient of cylindrical NWs is generally higher. With decreasing diameter, the Young's modulus and the resistivity of NWs increase, whereas their piezoresistive coefficient decreases, regardless of the sample geometry. Our findings shed new light on understanding and advancing the performance of ZnO-NW-based devices through optimizing the synthesis conditions of the NWs. [ABSTRACT FROM AUTHOR]

The directed assembly of nanomaterials into 3D architectures is a powerful tool to produce macroscopic materials with tailored physical properties. We show in this article that such a process can be advantageously performed for the fabrication of lightweight electrically conductive materials. Silver nanowire aerogels (AgNWAs) with very low densities (down to ∼6 mg cm -3 ) were ice-templated and freeze-dried, leading to 3D shaped cellular materials based on one-dimensional nanoscopic building blocks. Due to their intrinsic moderate mechanical resistance, the potential use of pure AgNWAs in real life applications appears rather limited. We demonstrate that the addition of carboxymethylcellulose (CMC) in a 1:1 weight ratio leads to the fabrication of hybrid aerogels with highly improved mechanical properties. The molecular weight of the CMC is shown to be a critical parameter to ensure a good dispersion of the AgNWs, and thus to reach excellent performances such as a very low resistivity (0.9 ± 0.2 Ω·cm at 99.2 vol % porosity). The combination of silver nanowires with CMC-700k results in a gain higher than 7100% of the Young's modulus, from 10.4 ± 0.9 kPa (at very low density, i.e., 12 mg cm -3 ) for the AgNWAs to 740 ± 40 kPa for the AgNW:CMC aerogel. Electromechanical characterizations allowed us to quantify the piezoelectric properties of these hybrid aerogels. The very good elasticity and the piezoelectric behavior stability up to 100 cycles of compression under high (50%) deformation were revealed, which may be of interest for various applications such as pressure sensors.

Toxic organic solvents are commonly used to disperse nanomaterials in the manufacturing of flexible conductive composites (e.g., graphene-PDMS). The dry-blended method avoids toxic organic solvent usage but leads to poor performance. Here, we proposed an innovative manufacturing method by adapting the traditional dry-blended method, including two key steps: minor CNT bridging and high-frequency electric field enhancement at the percolation threshold of graphene-PDMS. Significant improvement was achieved in the electrical conductivity (1528 times), the giant gauge factor (>8767.54), and the piezoresistive strain range (30 times) over the traditional dry-blended method. Further applications in measurements of culturing rat neonatal cardiomyocytes and mouse hearts proved that the proposed method has great potential for the manufacturing of nontoxic flexible sensors.

Stretchable and flexible electronics has attracted broad attention over the last years. Nanocomposites based on elastomers and carbon nanotubes are a promising material for soft electronic applications. Despite the fact that single-walled carbon nanotube (SWCNT) based nanocomposites often demonstrate superior properties, the vast majority of the studies were devoted to those based on multiwalled carbon nanotubes (MWCNTs) mainly because of their higher availability and easier processing procedures. Moreover, high weight concentrations of MWCNTs are often required for high performance of the nanocomposites in electronic applications. Inspired by the recent drop in the SWCNT price, we have focused on fabrication of elastic nanocomposites with very low concentrations of SWCNTs to reduce the cost of nanocomposites further. In this work, we use a fast method of coagulation (antisolvent) precipitation to fabricate elastic composites based on thermoplastic polyurethane (TPU) and SWCNTs with a homogeneous distribution of SWCNTs in bulk TPU. Applicability of the approach is confirmed by extra low percolation threshold of 0.006 wt % and, as a consequence, by the state-of-the-art performance of fabricated elastic nanocomposites at very low SWCNT concentrations for strain sensing (gauge factor of 82 at 0.05 wt %) and EMI shielding (efficiency of 30 dB mm -1 at 0.01 wt %).

We present carbon nanotube (CNT)-reinforced polypropylene random copolymer (PPR) nanocomposites for the additive manufacturing of self-sensing piezoresistive materials via fused filament fabrication. The PPR/CNT feedstock filaments were synthesized through high shear-induced melt blending with controlled CNT loading up to 8 wt % to enable three-dimensional (3D) printing of nanoengineered PPR/CNT composites. The CNTs were found to enhance crystallinity (up to 6%) in PPR-printed parts, contributing to the overall CNT-reinforcement effect that increases both stiffness and strength (increases of 56% in modulus and 40% in strength at 8 wt % CNT loading). Due to electrical conductivity (∼10 -4 -10 -1 S/cm with CNT loading) imparted to the PPR by the CNT network, multifunctional in situ strain and damage sensing in 3D-printed CNT/PPR bulk composites and lattice structures are revealed. A useful range of gauge factors ( k ) is identified for strain sensing ( k s = 10.1-17.4) and damage sensing ( k d = 20-410) across the range of CNT loadings for the 0° print direction. Novel auxetic re-entrant and S-unit cell lattices are printed, with multifunctionality demonstrated as strain- and damage-sensing in tension. The PPR/CNT multifunctional nanocomposite lattices demonstrated here exhibit tunable strain and damage sensitivity and have application in biomedical engineering for the creation of self-sensing patient-specific devices such as orthopedic braces, where the ability to sense strain (and stress) can provide direct information for optimization of brace design/fit over the course of treatment.

Iatrogenic ureteral injury, as a commonly encountered problem in gynecologic, colorectal, and pelvic surgeries, is known to be difficult to detect in situ and in real-time. Consequently, this injury may be left untreated, thereby leading to serious complications such as infections, renal failure, or even death. Here, high-performance tubular porous pressure sensors were proposed to identify the ureter in situ intraoperatively. The electrical conductivity, mechanical compressibility, and sensor sensitivity can be tuned by changing the pore structure of porous conductive composites. A low percolation threshold of 0.33 vol % was achieved due to the segregated conductive network by pores. Pores also lead to a low effective Young's modulus and high compressibility of the composites and thus result in a high sensitivity of 448.2 kPa -1 of sensors, which is consistent with the results of COMSOL simulation. Self-mounted on the tip of forceps, the sensors can monitor tube pressures with different frequencies and amplitudes, as demonstrated using an artificial pump system. The sensors can also differentiate ureter pulses from aorta pulses of a Bama minipig in situ and in real-time. This work provides a facile, cost-effective, and nondestructive method to identify the ureter intraoperatively, which cannot be effectively achieved by traditional methods.

Recent advances in 3D printing technology have enabled unprecedented design freedom across an ever-expanding portfolio of materials. However, direct 3D printing of soft polymeric materials such as polydimethylsiloxane (PDMS) is challenging, especially for structural complexities such as high-aspect ratio (>20) structures, 3D microfluidic channels (∼150 μm diameter), and biomimetic microstructures. This work presents a novel processing method entailing 3D printing of a thin-walled sacrificial metallic mold, soft polymer casting, and acidic etching of the mold. The proposed workflow enables the facile fabrication of various complex, bioinspired PDMS structures ( e.g. , 3D double helical microfluidic channels embedded inside high-aspect ratio pillars) that are difficult or impossible to fabricate using currently available techniques. The microfluidic channels are further infused with conductive graphene nanoplatelet ink to realize two flexible piezoresistive microelectromechanical (MEMS) sensors (a bioinspired flow/tactile sensor and a dome-like force sensor) with embedded sensing elements. The MEMS force sensor is integrated into a Philips 9000 series electric shaver to demonstrate its application in "smart" consumer products in the future. Aided by current trends in industrialization and miniaturization in metal 3D printing, the proposed workflow shows promise as a low-temperature, scalable, and cleanroom-free technique of fabricating complex, soft polymeric, biomimetic structures, and embedded MEMS sensors.

Carbon-based piezoresistive nanomaterials are widely used for the fabrication of flexible sensors. Although our previous work demonstrated that an electrical breakdown (EBD) process can endow a graphene/polyimide (G/PI) composite with piezoresistivity, the formation of EBD-induced electrical traces with high consistency in bulk nanocomposites remains a technical challenge. With the aim of developing highly sensitive flexible strain sensors using a batch fabrication process, we introduce herein a microscale EBD (μEBD) method to form localized piezoresistors with diverse shapes in a G/PI thin film. The results of scanning electron microscopy, Raman spectroscopy, and electromechanical tests indicate that high piezoresistivity is derived from the high porosity of the carbonized conductive traces generated by the μEBD process. The gauge factor of the μEBD-treated G/PI strain sensor is over 20 times greater than that of the as-prepared G/PI film, and the sensitivities of the strain sensors can be tuned by varying the applied current in the μEBD process. We also demonstrate the potential applications of μEBD-treated G/PI strain sensors in the fields of finger gesture detection, sound pressure measurement, and airflow sensing.

Here, we report a new type of strain sensors consisting of vertical graphene nanosheets (VGNs) with mazelike network, sandwiched between poly(dimethylsiloxane) (PDMS) substrates. The new sensors outperform most graphene thin-film-based sensors reported previously and show an outstanding combination of high stretchability of ∼120%, excellent linearity over the entire detection range, and high sensitivity with a gauge factor of ∼32.6. The sensitivity can be tuned by controlling the thickness of VGNs, with sensors consisting of thicker VGNs showing higher sensitivity but slightly lower stretchability (the maximum gauge factor is ∼88.4 with a maximum detection strain of ∼55%). Detailed microscopic examinations reveal that the ultrahigh sensitivity stems from the formation of microcracks initiated in the buffer layer. These microcracks are bridged by strings of graphene/PDMS, enabling the conductive network to continue to function up to a strain level significantly higher than that of previously reported graphene thin-film-based sensors. Furthermore, the present sensors have been found to be insensitive to temperatures and various liquids, including water and 0.1 mol L -1 sodium chloride solution (similar to the sweat on human skin). Demonstrations are presented to highlight the new sensors' potential as wearable devices for human motion detection and pressure distribution measurement.

Recently, various piezoresistive composites with good flexibility have been developed as sensing materials for flexible strain sensors (FSSs). External forces will be applied to strain sensors when they are used in some circumstances such as wrist bending, etc. However, conventional flexible composites may fail upon being subjected to external forces since they have low strength and are unable to protect the inner vulnerable structure of flexible sensors. In this work, the reduced graphene oxide-coated glass fabric (RGO@GF)/silicone composite is fabricated and used to make high-performance structural flexible strain sensors. The composite is not only flexible and sensitive to strain, but also exhibits the high tensile strength needed to maintain the structural integrity of the flexible strain sensor. Silicone resin and GF are employed to provide flexibility and high strength, respectively. By coating RGO on the surface of GF, the nonconductive GF becomes conductive, which renders the piezoresistive behavior and strain-sensing ability to the RGO@GF/silicone composite. The as-prepared structural flexible sensor not only possesses a good strain sensitivity with a gauge factor of around 113, which is much higher than that of typical strain sensors based on metals, but can also maintain its structural integrity until the applied external force is over 800 N, while the conventional flexible strain sensor fails upon being subjected to an external force of only 5 N. Moreover, the as-prepared structural FSS is applied to monitor wrist movement and breathing to demonstrate its applicability. Overall, the RGO@GF/silicone composite exhibits great potential as a sensing material for structural FSSs for wrist movement, etc.

A scalable electrophoretic deposition (EPD) approach is used to create novel thin, flexible, and lightweight carbon nanotube-based textile pressure sensors. The pressure sensors can be produced using an extensive variety of natural and synthetic fibers. These piezoresistive sensors are sensitive to pressures ranging from the tactile range (<10 kPa), the body weight range (∼500 kPa), and very high pressures (∼40 MPa). The EPD technique enables the creation of a uniform carbon nanotube-based nanocomposite coating, in the range of 250-750 nm thick, of polyethyleneimine (PEI) functionalized carbon nanotubes on nonconductive fibers. In this work, nonwoven aramid fibers are coated by EPD onto a backing electrode followed by film formation onto the fibers creating a conductive network. The electrically conductive nanocomposite coating is firmly bonded to the fiber surface and shows piezoresistive electrical/mechanical coupling. The pressure sensor displays a large in-plane change in electrical conductivity with applied out-of-plane pressure. In-plane conductivity change results from fiber/fiber contact as well as the formation of a sponge-like piezoresistive nanocomposite "interphase" between the fibers. The resilience of the nanocomposite interphase enables sensing of high pressures without permanent changes to the sensor response, showing high repeatability.

Printed strain sensors have promising potential as a human-machine interface (HMI) for health-monitoring systems, human-friendly wearable interactive systems, and smart robotics. Herein, flexible strain sensors based on carbon nanotube (CNT)-polymer composites were fabricated by meniscus-guided printing using a CNT ink formulated from multiwall nanotubes (MWNTs) and polyvinylpyrrolidone (PVP); the ink was suitable for micropatterning on nonflat (or curved) substrates and even three-dimensional structures. The printed strain sensors exhibit a reproducible response to applied tensile and compressive strains, having gauge factors of 13.07 under tensile strain and 12.87 under compressive strain; they also exhibit high stability during ∼1500 bending cycles. Applied strains induce a contact rearrangement of the MWNTs and a change in the tunneling distance between them, resulting in a change in the resistance (Δ R/ R 0 ) of the sensor. Printed MWNT-PVP sensors were used in gloves for finger movement detection; these can be applied to human motion detection and remote control of robotic equipment. Our results demonstrate that meniscus-guided printing using CNT inks can produce highly flexible, sensitive, and inexpensive HMI devices.

Low-cost piezoresistive strain/pressure sensors with large working range, at the same time able to reliably detect ultralow strain (≤0.1%) and pressure (≤1 Pa), are one of the challenges that have still to be overcome for flexible piezoresistive materials toward personalized health-monitoring applications. In this work, we report on unprecedented, simultaneous detection of ultrasmall strain (0.1%, i.e., 10 μm displacement over 10 mm) and subtle pressure (20 Pa, i.e., a force of only 2 mN over an area of 1 cm 2 ) in compression mode, coupled with a large working range (i.e., up to 60% for strain-6 mm in displacement-and 50 kPa for pressure) using piezoresistive, flexible three-dimensional (3D) macroporous polydimethylsiloxane (pPDMS) foams decorated with pristine multiwalled carbon nanotubes (CNTs). pPDMS/CNT foams with pore size up to 500 μm (i.e., twice the size of those of commonly used foams, at least) and porosity of 77%, decorated with a nanostructured surface network of CNTs at densities ranging from 7.5 to 37 mg/cm 3 are prepared using a low-cost and scalable process, through replica molding of sacrificial sugar templates and subsequent drop-casting of CNT ink. A thorough characterization shows that piezoresistive properties of the foams can be finely tuned by controlling the CNT density and reach an optimum at a CNT density of 25 mg/cm 3 , for which a maximum change of the material resistivity (e.g., ρ 0 /ρ 50 = 4 at 50% strain) is achieved under compression. Further static and dynamic characterization of the pPDMS/CNT foams with 25 mg/cm 3 of CNTs highlights that detection limits for strain and pressure are 0.03% (3 μm displacement over 10 mm) and 6 Pa (0.6 mN over an area of 1 cm 2 ), respectively; moreover, good stability and limited hysteresis are apparent by cycling the foams with 255 compression-release cycles over the strain range of 0-60%, at different strain rates up to 10 mm/min. Our results on piezoresistive, flexible pPDMS/CNT foams pave the way toward breakthrough applications for personalized health care, though not limited to these, which have not been fully addressed to date with flexible strain/stress sensors.

Flexible piezoresistive sensors have huge potential for health monitoring, human-machine interfaces, prosthetic limbs, and intelligent robotics. A variety of nanomaterials and structural schemes have been proposed for realizing ultrasensitive flexible piezoresistive sensors. However, despite the success of recent efforts, high sensitivity within narrower pressure ranges and/or the challenging adhesion and stability issues still potentially limit their broad applications. Herein, we introduce a biomaterial-based scheme for the development of flexible pressure sensors that are ultrasensitive (resistance change by 5 orders) over a broad pressure range of 0.1-100 kPa, promptly responsive (20 ms), and yet highly stable. We show that employing biomaterial-incorporated conductive networks of single-walled carbon nanotubes as interfacial layers of contact-based resistive pressure sensors significantly enhances piezoresistive response via effective modulation of the interlayer resistance and provides stable interfaces for the pressure sensors. The developed flexible sensor is capable of real-time monitoring of wrist pulse waves under external medium pressure levels and providing pressure profiles applied by a thumb and a forefinger during object manipulation at a low voltage (1 V) and power consumption (<12 μW). This work provides a new insight into the material candidates and approaches for the development of wearable health-monitoring and human-machine interfaces.

Aerogel is a kind of material with high porosity and low density. However, the research on metal-based aerogel with good conductivity is quite limited, which hinders its usage in electronic devices, such as flexible pressure sensors. In this work, we successfully fabricate copper nanowire (CuNW) based aerogel through a one-pot method, and the dynamics for the assembly of CuNWs into hydrogel is intensively investigated. The "bubble controlled assembly" mechanism is put forward for the first time, according to which tunable pore structures and densities (4.3-7.5 mg cm -3 ) of the nanowire aerogel is achieved. Subsequently, ultralight flexible pressure sensors with tunable sensitivities (0.02 kPa -1 to 0.7 kPa -1 ) are fabricated from the Cu NWs aerogels, and the negative correlation behavior of the sensitivity to the density of the aerogel sensors is disclosed systematically. This work provides a versatile strategy for the fabrication of nanowire-based aerogels, which greatly broadens their application potential.

Highly flexible and deformable electrically conductive materials are vital for the emerging field of wearable electronics. To address the challenge of flexible materials with a relatively high electrical conductivity and a high elastic limit, we report a new and facile method to prepare porous polydimethylsiloxane/carbon nanofiber composites (denoted by p-PDMS/CNF). This method involves using sugar particles coated with carbon nanofibers (CNFs) as the templates. The resulting three-dimensional porous nanocomposites, with the CNFs embedded in the PDMS pore walls, exhibit a greatly increased failure strain (up to ∼94%) compared to that of the solid, neat PDMS (∼48%). The piezoresistive response observed under cyclic tension indicates that the unique microstructure provides the new nanocomposites with excellent durability. The electrical conductivity and the gauge factor of this new nanocomposite can be tuned by changing the content of the CNFs. The electrical conductivity increases, while the gauge factor decreases, upon increasing the content of CNFs. The gauge factor of the newly developed sensors can be adjusted from approximately 1.0 to 6.5, and the nanocomposites show stable piezoresistive performance with fast response time and good linearity in ln(R/R 0 ) versus ln(L/L 0 ) up to ∼70% strain. The tunable sensitivity and conductivity endow these highly stretchable nanocomposites with considerable potential for use as flexible strain sensors for monitoring the movement of human joints (where a relatively high gauge factor is needed) and also as flexible conductors for wearable electronics (where a relatively low gauge factor is required).

We demonstrate the tunability of both the polarity and the magnitude of the piezoresistive response of polyaniline that is template-synthesized on poly(2-acrylamido-2-methyl-1-propanesulfonic acid), PANI-PAAMPSA, by altering the template molecular weight. Piezoresistivity is quantified by gauge factor, a unitless parameter that relates changes in electrical resistance to applied strain. The gauge factor of PANI-PAAMPSA decreases linearly and becomes negative with decreasing PAAMPSA molecular weight. The polarity of PANI-PAAMPSA's gauge factor is determined by macroscopic connectivity across thin films. PANI-PAAMPSA thin films comprise electrostatically stabilized particles whose size is determined at the onset of synthesis. An increase in the interparticle spacing with applied strain results in a positive gauge factor. The presence of PANI crystallites increases connectivity between particles; these samples instead exhibit a negative gauge factor whereby the resistance decreases with increasing strain. The tunability of the piezoresistive response of these conducting polymers allows their utilization in a broad range of flexible electronics applications, including thermo- and chemoresistive sensors and strain gauges.

Conductive polymer nanocomposites (CPNCs) have emerged as potential alternatives for metallic foil sensors and semiconductor strain gauges. The simultaneous achievement of high piezoresistive sensitivity and large strain ranges for CPNCs currently presents a great challenge and solving this challenge may extend the applications of CPNCs with self-diagnosis capabilities to many structural health-monitoring (SHM) systems. This paper reports a facile strategy for fabricating highly piezoresistive and tough poly(vinylidene fluoride) (PVDF) based CPNCs by tuning the interactions between the polymer matrix and multiwalled carbon nanotubes (CNT) using an ionic liquid (IL) as an interface linker/modifier. As a result, the presence of IL achieves homogeneous dispersion of CNTs in PVDF but causes a reduced number of CNT-CNT ohmic contacts with higher electrical contact resistance. According to the lower initial resistivity, piezoresistive sensitivity is greatly improved, and the gauge factor (GF) varies from 7 to 60 upon the addition of IL. It is also shown that IL tunes PVDF-CNT interfacial bonding and, as an effective interface linker/modifier, achieves significantly improved sensing strain ranges (increased from ca. 6 to 21%) and toughness (elongation at break increases from 6 to 130%) of CPNCs. These results substantially advance the understanding of the missing relationship between polymer-filler interface interactions and piezoresistive properties and have important implications for future studies of tuning polymer-filler interface bonding properties and piezoresistive sensitivity.

A detail study concerning the strain (tensile) dependent electrical conductivity of elastomeric composites is reported in this present paper. Multiwall carbon nanotubes (CNT), conducting carbon black (CB), and their combinations were considered as conducting filler in cross-linked natural rubber matrix. The loadings of the fillers were considered from 3 to 11 phr (filler concentration close to their percolation threshold). Without hindering the elastic nature of the composite (reversible stretchability up to several 100%), the change of relative resistance, ΔR/R 0 (ΔR is the change in the resistance with respect to strain and R 0 is the initial resistance of the sample) of the CB filled composites was found to be as much as ∼1300 at around 120% elongation. This value is much higher than any other reported values obtained from conducting polymeric composites. It was found that CNT offered a strong strain dependent character in the regime 100% to 150% elongation, whereas, the carbon black filled natural rubber showed strong strain dependencies at 50% to 100% elongation strain. The combination of two different fillers could be exploited to tailor and manipulate the sensing operating regime from 50% to 150% strain depending on the ratios of the two filler system. Additionally, after several loading-unloading cycles, the conductivity of the sample was very stable for CB filled system but for CNT filled system the conductivity of the sample was altered. This type of elastic materials could be used in structural health monitoring, sensors in different dynamic elastomeric parts like tires, valves, gaskets, engine mounts, etc.

A mechanical sensor with graphene porous network (GPN) combined with polydimethylsiloxane (PDMS) is demonstrated by the first time. Using the nickel foam as template and chemically etching method, the GPN can be created in the PDMS-nickel foam coated with graphene, which can achieve both pressure and strain sensing properties. Because of the pores in the GPN, the composite as pressure and strain sensor exhibit wide pressure sensing range and highest sensitivity among the graphene foam-based sensors, respectively. In addition, it shows potential applications in monitoring or even recognize the walking states, finger bending degree, and wrist blood pressure.

Piezoresistive poly(vinylidene fluoride) (PVDF) nanocomposites are very intriguing for strain sensor applications in structural health monitoring (SHM) systems. In general, high piezoresistive sensitivity combined with broad measurable strain ranges are greatly favored in those sensors. Here, a facile strategy, i.e. constructing strain susceptible conductive networks using hybrid filler systems consisting of carbon nanotubes (CNTs, 0.5-1 wt %) and carbon black (CB, 0.5-4 wt %), was introduced to tune both electrical conductivity and piezoresistive sensitivity of melt mixed PVDF nanocomposites. At the same filler content CNTs, due to their larger aspect ratio, contribute more to electrical conductivity improvements of nanocomposites than CB, while contacts between CB particles are more sensitive to tensile strain. With retained ductility of PVDF, tunable electrical conductivity and ΔR/R0-strain sensitivity can be achieved by combining the advantages of CNTs and CB by adjusting the conductive network structure. Conductivity improvement is more remarkable if the mass ratio of CNTs to CB (mCNTs/mCB), varied between 1:1 and 1:4, is higher in hybrid filler compositions. Lower mCNTs/mCB ratios result in higher ΔR/R0 values in PVDF nanocomposites whether they have the same content of total filler or similar/the same initial electrical resistivity. At 10% tensile strain, the highest ΔR/R0 of 0.65 was obtained for the nanocomposite filled with 0.5 wt % CNTs and 0.5 wt % CB, while that for the counterpart containing 1 wt % CNTs is 0.35 at the same strain. The concept of using hybrid fillers provides a low-cost and effective way to fabricate piezoresistive polymer nanocomposites toward SHM applications.

Great efforts have been made to synthesize ZnO nanowires (NWs) as building blocks for a broad range of applications because of their unique mechanical and mechanoelectrical properties. However, little attention has been paid to the correlation between the NWs synthesis condition and these properties. Here we demonstrate that by slightly adjusting the NW growth conditions, the cross-sectional shape of the NWs can be tuned from hexagonal to circular. Room temperature photoluminescence spectra suggested that NWs with cylindrical geometry have a higher density of point defects. In situ transmission electron microscopy (TEM) uniaxial tensile-electrical coupling tests revealed that for similar diameter, the Young's modulus and electrical resistivity of hexagonal NWs is always larger than that of cylindrical NWs, whereas the piezoresistive coefficient of cylindrical NWs is generally higher. With decreasing diameter, the Young's modulus and the resistivity of NWs increase, whereas their piezoresistive coefficient decreases, regardless of the sample geometry. Our findings shed new light on understanding and advancing the performance of ZnO-NW-based devices through optimizing the synthesis conditions of the NWs.

Continuous tuning of material properties is highly desirable for a wide range of applications, with strain engineering being an interesting way of achieving it. The tuning range, however, is limited in conventional bulk materials that can suffer from plasticity and low fracture limit due to the presence of defects and dislocations. Atomically thin membranes such as MoS2 on the other hand exhibit high Young's modulus and fracture strength, which makes them viable candidates for modifying their properties via strain. The bandgap of MoS2 is highly strain-tunable, which results in the modulation of its electrical conductivity and manifests itself as the piezoresistive effect, whereas a piezoelectric effect was also observed in odd-layered MoS2 with broken inversion symmetry. This coupling between electrical and mechanical properties makes MoS2 a very promising material for nanoelectromechanical systems (NEMS). Here, we incorporate monolayer, bilayer, and trilayer MoS2 in a nanoelectromechanical membrane configuration. We detect strain-induced band gap tuning via electrical conductivity measurements and demonstrate the emergence of the piezoresistive effect in MoS2. Finite element method (FEM) simulations are used to quantify the band gap change and to obtain a comprehensive picture of the spatially varying bandgap profile on the membrane. The piezoresistive gauge factor is calculated to be -148 ± 19, -224 ± 19, and -43.5 ± 11 for monolayer, bilayer, and trilayer MoS2, respectively, which is comparable to state-of-the-art silicon strain sensors and 2 orders of magnitude higher than in strain sensors based on suspended graphene. Controllable modulation of resistivity in 2D nanomaterials using strain-induced bandgap tuning offers a novel approach for implementing an important class of NEMS transducers, flexible and wearable electronics, tunable photovoltaics, and photodetection.

In this study, free-standing graphene foam (GF) was developed by a three-step method: (1) vacuum-assisted dip-coating of nickel foam (Ni-F) with graphene oxide (GO), (2) reduction of GO to reduced graphene oxide (rGO), and then (3) etching out the nickel scaffold. Pure GF samples were tested for their morphology, chemistry, and mechanical integrity. GF mimics the microstructure of Ni-F while individual bones of GF were hollow, because of the complete removal of nickel. The GF-PDMS composites were tested for their ability to sense both compressive and bending strains in the form of change in electrical resistance. The composite showed different sensitivity to bending and compression. Upon applying a 30% compressive strain on the GF-PDMS composite, its resistance increased to ∼120% of its original value. Similarly, bending a sample to a radius of 1 mm caused the composite to change its resistance to ∼52% of its original resistance value. The relative change in resistance of the composite by an applied pressure/strain can be tuned to considerably different values by heat-treating the GF at different temperatures prior to infusing PDMS into its scaffold. Upon heat treating the GF at 800 °C prior to PDMS infusion, the GF-PDMS demonstrated ∼10 times better sensitivity than the untreated sample for a compressive strain of 20%. The composite was also tested for its ability to retain a change in electrical resistance when a brief load/strain is applied. The GF-PDMS composite was tested for at least 500 cycles under compressive cyclic loading and showed good electromechanical durability. Finally, it was demonstrated that the composite can be used to measure human blood pressure when attached to human skin.

The complex structure of the macroscopic assemblies of carbon nanotubes and variable intrinsic piezoresistivity of nanotubes themselves lead to highly interesting piezoresistive performance of this new type of conductive material. Here, we present an in-depth study of the piezoresistive effect in carbon nanotube fibers, i.e., yarnlike assemblies made purely of aligned carbon nanotubes, which are expected to find applications as electrical and electronic materials. The resistivity changes of carbon nanotube fibers were measured on initial loading, through the elastic/plastic transition, on cyclic loading and on stress relaxation. The various regimes of stress/strain behavior were modeled using a standard linear solid model, which was modified with an additional element in series to account for the observed creep behavior. On the basis of the experimental and modeling results, the origin of piezoresistivity is discussed. An additional effect on the resistivity was found as the fiber was held under load which led to observations of the effect of humidity and the associated water adsorption level on the resistivity. We show that the equilibrium uptake of moisture leads to the decrease in gauge factor of the fiber decrease, i.e., the reduction in the sensitivity of fiber resistivity to loading.