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Organic solar cells with an electron donor diluted in a fullerene matrix have a reduced density of donor-fullerene contacts, resulting in decreased free-carrier recombination and increased open-circuit voltages. However, the low donor concentration prevents the formation of percolation pathways for holes. Notwithstanding, high (>75%) external quantum efficiencies can be reached, suggesting an effective hole-transport mechanism. Here, we perform a systematic study of the hole mobilities of 18 donors, diluted at similar to 6 mol % in C-60, with varying frontier energy level offsets and relaxation energies. We find that hole transport between isolated donor molecules occurs by long-range tunneling through several fullerene molecules, with the hole mobilities being correlated to the relaxation energy of the donor. The transport mechanism presented in this study is of general relevance to bulk heterojunction organic solar cells where mixed phases of fullerene containing a small fraction of a donor material or vice versa are present as well. The work was funded by the German Federal Ministry for Education and Research (BMBF) through the InnoProfile Projekt "Organische p-i-n Bauelemente 2.2" (03IPT602X). This work was supported by the Deutsche Forschungsgemeinschaft (project OR 349/1-1), by the Department of the Navy, Office of Naval Research Award No. N00014-14-1-0580 (CAOP MUM), by the German Ministry of Science and Education (BMBF), project UNVEiL, and through a state sponsored scholarship for graduate students to Y.F. from the China Scholarship Council. M.N. acknowledges funding from "Svenska Tekniska Vetenskapsakademien i Finland". Grants for computing time from the Center for Information Services and High Performance Computing (ZIH) are gratefully acknowledged.

To improve the thermal stability of polymer:fullerene bulk heterojunction solar cells, a new polymer, poly[2-methoxy-5-(2'-phenylethoxy)-1,4-phenylenevinylene] (MPE-PPV), has been designed and synthesized, which showed an increased glass transition temperature (Tg) of 111 °C. The thermal characteristics and phase behavior of MPE-PPV:[6,6]-phenyl C61-butyric acid methyl ester ([60]PCBM) blends were investigated by means of modulated temperature differential scanning calorimetry and rapid heating–cooling calorimetry. The thermal stability of MPE-PPV:[60]PCBM solar cells was compared with devices based on the reference MDMO-PPV material with a Tg of 45 °C. Monitoring of the photocurrent–voltage characteristics at elevated temperatures revealed that the use of high-Tg MPE-PPV resulted in a substantial improvement of the thermal stability of the solar cells. Furthermore, a systematic transmission electron microscope study of the active polymer:fullerene layer at elevated temperatures likewise demonstrated a more stable morphology for the MPE-PPV:[60]PCBM blend. Both observations indicate that the use of high-Tg MPE-PPV as donor material leads to a reduced free movement of the fullerene molecules within the active layer of the photovoltaic device. Finally, optimization of the PPV:fullerene solar cells revealed that for both types of devices the use of [6,6]-phenyl C71-butyric acid methyl ester ([70]PCBM) resulted in a substantial increase of current density and power conversion efficiency, up to 3.0% for MDMO-PPV:[70]PCBM and 2.3% for MPE-PPV:[70]PCBM.