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Pickling is one of the most important steps in steel manufacturing industry. During the process, an acid reacts with the surface oxides causing metal ions accumulation in the pickling solution. Disposal of the waste acid represents a critical issue for the hot-dip galvanizing industry in terms of environmental damage and high costs. Recovering of the main products by using an integrated process, with the perspective of a circular approach, could minimize the wastewater production, leading to reinvigorate this industrial sector economy. In this context, recovery of the metal ions mainly present in the pickling solution, such as Fe and Zn, becomes a critical issue. In this work, the reactive precipitation process reliability was proved through lab-scale experiments, in order to collect information for the design of a pilot-plant to be installed in the Tecnozinco SrL (Carini, Italy) hot-dip galvanizing plant. Experiments were carried out in a continuous stirred tank reactor by feeding the acidic metals-rich stream, an alkaline reactant and an oxidant. The quantity of Fe in the outlet solution and its speciation in the precipitate were detected to evaluate the recovery efficiency and the process quality, whereas Zn concentration in the precipitated was detected for determining the product purity. Some key parameters, such as temperature and pH, were studied by varying inlet streams flow rates. A very effective metals separation was observed by obtaining Fe(III) hydroxide at a high purity of 99 %. Zn ions were successfully separated by keeping them in solution with the aim of generating a zinc/ammonium chloride stream, to be reused in the fluxing baths of the hot-dip galvanizing plant.

Salinity Gradient Power (SGP) based on the controlled mixing between two solutions at different salinities is a viable alternative to produce power from renewable sources. Pressure Retarded Osmosis (PRO) is one of the most promising technologies proposed so far for the exploitation of such energy source. Apart from the typical source of salinity gradients, namely river water and seawater, more and more interest has been raised recently towards the use of non-conventional saline solutions. In this work, water originating from a sewage treatment plant is used as the dilute solution (feed solution), while brine exiting from a desalination plant is used as the concentrate (draw solution), thus being efficiently diluted before the discharge into the sea. Aim of this work is to investigate the performance of PRO modules arranged in series via a purposely developed process model based on transport and balance equations. Detrimental effects due non-ideal phenomena as salt diffusion through the membrane, concentration polarization were taken into account. Pumping power was also accounted for. Geometrical data were derived from existing spiral wound membrane modules typically employed in Reverse Osmosis. The effect of solution velocity, number of PRO units and operative hydraulic pressure (applied on the draw solution channel) on the process performance was investigated. Results show that the dependence of the net power on velocity and applied pressure is not monotonic thereby exhibiting a maximum: under optimized conditions, a maximum net power of ~1.5kW corresponding to a net power density of ~6.6 W/m2 can be obtained with six identical PRO modules. Along with this power production, a simultaneous brine dilution of more than 22% was found at the same conditions. However, despite the potential shown by the model, the main limitation for a real process might be the real performances of the osmotic membranes in terms of mechanical robustness and resistance against fouling phenomena. In this regard, valuable contributions may come from nanotechnologies ad-hoc developed.

The availability of experimental information on solid distribution inside stirred tanks is a topic of great importance in several industrial applications. The measurement of solid particle distribution in turbulent multiphase flow is not simple and the development of suitable measurement techniques is still in progress. In this work a novel non-intrusive technique for measuring particle concentration fields in solid-liquid systems is employed. The technique makes use of a laser sheet, a high sensitivity digital camera for image acquisition and a Matlab procedure for post-processing the acquired images. Experimental data are here obtained for the case of an unbaffled stirred tank. Stable toroidal attractors for particles are observed under given circumstances. Their existence, consistency and extension depends on particle type, fluid properties, tank geometry and impeller velocity.