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In this study, cross-bonded self-binding and bone glue-bonded particleboards were manufactured from sugarcane (Saccharum officinarum L.) bagasse with different pre-treatments of particles. Six types of panels were manufactured from bagasse particles with and without bone glue. The physical, mechanical, and thermal properties of the panels were examined according to the standards. Fourier Transform Infrared (FTIR) spectroscopy and thermogravimetric analysis (TG) were performed to investigate the changes in the chemical bonds and thermal stability of the fabricated composites, respectively. It was found that cross-bonded bagasse self-binding (TC) and bone glue-bonded (T3) panels fabricated from non-boiled bagasse particles showed higher physical and mechanical properties compared to the other types of panels. Non-boiled bagasse particles with bone glue panels showed the highest mechanical properties, i.e., modulus of rupture (MOR = 26.22 MPa), modulus of elasticity (MOE = 4302 MPa), tensile strength = 8.35 MPa, and hardness = 1.72 MPa. TC and T3 panels also showed higher thermal stability compared to the other types of panels. A new peak at 3331–3334 cm−1 for the NH stretching vibration in the FTIR analysis represents the presence of bone glue in the cross-bonded particleboards. Thus, this research advances the production of formaldehyde-free bagasse particleboard, introducing the cross-bonding technique and sustainable bone glue.

The preparation and application of non-isocyanate polyurethane (NIPU) from biomass raw materials as a substitute for traditional polyurethane (PU) has recently become a research hot topic as it avoids the toxicity and moisture sensitivity of isocyanate-based PU. In the work presented here, self-blowing GNIPU non-isocyanate polyurethane (NIPU) rigid foams were prepared at room temperature, based on glucose, with acids as catalysts and glutaraldehyde as a cross-linker. The effects of different acids and glutaraldehyde addition on foam morphology and properties were investigated. The water absorption, compressive resistance, fire resistance, and limiting oxygen index (LOI) were tested to evaluate the relevant properties of the foams, and scanning electron microscopy (SEM) was used to observe the foams’ cell structure. The results show that all these foams have a similar apparent density, while their 24 h water absorption is different. The foam prepared with phosphoric acid as a catalyst presented a better compressive strength compared to the other types prepared with different catalysts when above 65% compression. It also presents the best fire resistance with an LOI value of 24.3% (great than 22%), indicating that it possesses a good level of flame retardancy. Thermogravimetric analysis also showed that phosphoric acid catalysis slightly improved the GNIPU foams’ thermal stability. This is mainly due to the flame-retardant effect of the phosphate ion. In addition, scanning electron microscopy (SEM) results showed that all the GNIPU foams exhibited similar open-cell morphologies with the cell pore sizes mainly distributed in the 200–250 μm range.

In this study, we used a self-neutralizing system to counteract too acidic a pH, unsuitable for wood adhesives, and tested it on MUF resins augmented by the addition of citric acid or other organic acids, based on the addition of small percentages of hexamine or another suitable organic base to form an acid–base buffer. In this manner, the pH of the adhesive was maintained above the minimum allowed value of 4, and the strength results of wood particleboard and plywood bonded with this adhesive system increased due to the additional cross-linking imparted by the citric acid. Thus, the wood constituents at the wood/adhesive interface were not damaged/degraded by too low a pH, thus avoiding longer-term service failure of the bonded joints. The addition of the buffering system increased the strength of the bondline in both the plywood and particleboard, both when dry and after hot water and boiling water tests. The IB strength of the particleboard was then increased by 15–17% when dry but by 82% after boiling. For the plywood, the shear strengths when dry and after 3 h in hot water at 63 °C were, respectively, 37% and 90% higher than for the control. The improvement in the bonded panel strength is ascribed to multiple reasons: (i) the slower, more regular cross-linking rate due to the action of the buffer; (ii) the shift in the polycondensation–degradation equilibrium to the left induced by the higher pH and the long-term stability of the organic buffer; (iii) the additional cross-linking by citric acid of some of the MUF resin amine groups; (iv) the already known direct linking of citric acid with the carbohydrates and lignin constituents at the interface of the wood substrate; and (v) the likely covalent linking to the interfacial wood constituents of the prelinked MUF–citric acid resin by some of the unreacted citric acid carboxyl groups.

Soybean meal (SM) adhesive is widely acknowledged as a viable substitute for traditional formaldehyde-based adhesives, given its ability to be easily modified, the utilization of renewable sources, and its eco-friendly characteristics. However, the application of SM adhesive in manufacturing has been impeded due to its restricted bonding capacity and inadequate water resistance. Researchers in the wood industry have recognized the significance of creating an SM-based adhesive, which possesses remarkable adhesive strength and resistance to water. This study endeavors to tackle the issue of inadequate water resistance in SM adhesives. Sodium lignosulfonate (L) was oxidized using hydrogen peroxide (HP) to oxidized lignin (OL) with a quinone structure. OL was then used as a modifier, being blended with SM to prepare SM-based biomass (OLS) adhesives with good water resistance, which was found practically through its utilization in the production of plywood. The influence of the HP dosage and OL addition on plywood properties was examined. The changes in the lignin structure before and after oxidation were confirmed using gel permeation chromatography (GPC), Fourier transform infrared spectroscopy (FT-IR), and X-ray photoelectron spectroscopy (XPS). The curing behavior and thermal stability of OLS adhesives were analyzed using dynamic mechanical analysis (DMA) and thermogravimetric (TG) analysis. The reaction mechanism was also investigated using FT-IR and XPS. The outcomes indicated a decrease in the molecular weight of L after oxidation using HP, and, at the same time, quinone and aldehyde functionalized structures were produced. As a result of the reaction between the quinone and aldehyde groups in OL with the amino groups in SM, a dense network structure formed, enhancing the water resistance of the adhesive significantly. The adhesive displayed exceptional resistance to water when the HP dosage was set at 10% of L and the OL addition was 10% based on the mass of SM. These specific conditions led to a notable enhancement in the wet bonding strength (63 °C, 3 h) of the plywood prepared using the adhesive, reaching 0.88 ± 0.14 MPa. This value represents a remarkable 125.6% increase when compared to the pure SM adhesive (0.39 ± 0.02 MPa). The findings from this study introduce a novel approach for developing adhesives that exhibit exceptional water resistance.

Using non-toxic, low-volatile glyoxal to completely replace formaldehyde for preparing urea-glyoxal (UG) resin adhesive is a hot research topic that could be of great interest for the wood industry. However, urea-glyoxal (UG) resins prepared by just using glyoxal instead of formaldehyde usually yields a lower degree of polymerization. This results in a poorer bonding performance and water resistance of UG resins. A good solution is to pre-react urea to preform polyurea molecules presenting already a certain degree of polymerization, and then to condense these with glyoxal to obtain a novel UG resin. Therefore, in this present work, the urea was reacted with hexamethylene diamine to form a polyurea named HU, and then this was used to react it with different amounts of glyoxal to synthesize hexamethylenediamine-urea-glyoxal (HUG) polycondensation resins, and to use this for bonding plywood. The results show that the glyoxal can well react with HU polyuria via addition and schiff base reaction, and also the HUG resin exhibits excellent bonding strength and water resistance. The shear strength of the plywood bonded with this HUG at 160°C hot press temperature as high as 1.93 MPa, 2.16 MPa and 1.61 MPa, respectively, which meets the requirement of the China national standard GB/T 9846-2015 (≥0.7 MPa), and can be a good choice as a wood adhesive for industrial application. [ABSTRACT FROM AUTHOR]