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[Display omitted] • BPL is a common chemical inactivating reagent used in vaccines. • Via BPL carcinogenicity, its residual should be hydrolyzed completely in vaccines to avoid cytotoxicity. • BPL residual determination in vaccines is challenging due to its low concentration, presence in a complex mixture of vaccine and lack of suitable chromophore. • BPL derivatization with RBH was used to enhance analytical sensitivity and stabilize the BPL molecule for measurement with HPLC-UV. β-propiolactone (BPL) is an alkylating agent used for inactivation of biological samples such as vaccines. Due to its known carcinogenic properties, complete hydrolysis of BPL is essential, and the detection of trace amounts is crucial. In this study a novel High-Performance Liquid Chromatography-Ultraviolet (HPLC-UV) method was developed. Rhodamine B hydrazide (RBH) was synthesized and utilized as a derivatizing reagent to react with BPL. The reaction was optimized in a weak acidic solution, resulting in a high yield. The separation of the RBH-derivatized BPL was achieved on a C8 column and detected by a UV detector at a wavelength of 560 nm. The method's validation demonstrated a high linearity (r2 > 0.99) over a concentration range of 0.5–50 µg/mL, with detection and quantification limits of 0.17 µg/mL and 0.5 µg/mL, respectively. The average recovery of samples was 85.20 % with a relative standard deviation (RSD) of 1.75 %. This method was successfully applied for BPL residue analysis in inactivated COVID-19 vaccines. This novel derivatization method offers a promising solution for monitoring BPL residues in the vaccine production process for quality control purposes and compliance with regulatory standards. [ABSTRACT FROM AUTHOR]