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With the growing use of unmanned surface vehicles (USVs) for underwater exploration, efficient wireless charging solutions like inductive power transfer (IPT) are crucial for addressing power limitations. This paper presents a novel IPT system for USVs and introduces a systematic design approach for optimizing magnetic couplers. The proposed design addresses three critical challenges: misalignment tolerance, lightweight construction, and thermal safety, which are intricately linked through a magnetic field. In terms of misalignment, this paper demonstrates that the coil length is a key factor in determining misalignment tolerance. For a lightweight design, replacing the ferrite plate with ferrite bars can significantly reduce the weight of the coupler without causing core saturation. The design is further validated through a two-way coupled electromagnetic–thermal simulation. The results reveal that, with proper thermal management, the system avoids thermal risks in underwater environments compared to air. Finally, a 3 kW prototype is constructed and tested in fresh water, achieving 55 V and 50 A wireless charging at an 85.7% full-load dc-to-dc efficiency, thus confirming the practicality and performance of the design. [ABSTRACT FROM AUTHOR]