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One major challenge of today’s product development is to master the constantly increasing product complexity driven by the interactions between different disciplines, like mechanical, electrical and software engineering. An approach to master this complexity is function-oriented model-based systems engineering (MBSE). In order to guide the developer through the process of transferring requirements into a final product design, MBSE methods are essential. However, especially in mechanics, function-oriented product development is challenging, as functionality is largely determined by the physical effects that occur in the contacts of physical components. Currently, function-oriented MBSE methods enable either the modeling of contacts or of structures as part of physical components. To create seamless function-oriented mechanical system architectures, a holistic method for modeling contacts, structures and their dependencies is needed. Therefore, this paper presents an extension of the motego method to model structures, by which the seamless parametric modeling of function-oriented mechanical system architectures from requirements to the physical product is enabled.

In electrified vehicles, the masking noise behavior of internal combustion engines is absent, making the tonal excitation of the electric machine particularly noticeable in vehicle acoustics, which is perceived as disturbing by consumers. Due to manufacturing tolerances, the tonal NVH characteristics of the electric machine are significantly influenced at wide frequency ranges. This paper presents a systematic exploration of the influence of static eccentricity as one manufacturing tolerance on the NVH behavior of Permanent Magnet Synchronous Machines (PMSMs). The study utilizes a novel test bench setup enabling isolated variations in static eccentricity of up to 0.2 mm in one PMSM. Comparative analysis of acceleration signals reveals significant variations in the dominance of excitation orders with different eccentricity states, impacting critical operating points and dominant frequency rages of the electric machine. Despite experimentation, no linear correlation is observed between increased eccentricity and changes in acceleration behavior. Manufacturing eccentricity and deviations in rotor magnetization are discussed as potential contributors to the observed effects. The findings emphasize static eccentricity as a critical parameter in NVH optimization, particularly in electrified powertrains. However, the results indicate that further investigations are needed to explore the influence of eccentricities and magnetization deviations on NVH behavior comprehensively.

Green hydrogen is crucial for achieving climate neutrality and replacing fossil fuels in processes that are hard to electrify. Wind farms producing electricity and hydrogen can help mitigate stress on electricity grids and enable new markets for operators. While optimizing wind farms for electricity production is well-established, optimizing combined wind–hydrogen systems is a relatively new research field. This study examines the potential profit of wind–hydrogen systems by conducting a case study of an onshore wind farm near the North Sea. Varying turbine types from high wind-speed turbines (with high annual energy production) to low wind-speed turbines (with high full-load hours) are examined. Findings indicate that in a combined hydrogen system, the low wind-speed turbines, which are sub-optimal for mere electricity production, yield lower levelized costs of hydrogen at a higher hydrogen production. Although high wind-speed turbines generate higher profits under current market conditions, at high hydrogen prices and low electricity prices, low wind-speed turbines can yield higher total profit at this site. Therefore, an integrated optimization approach of wind–hydrogen systems can, in certain cases, lead to better results compared to an isolated, sequential optimization of each individual system.

The present study aims to efficiently predict the wear volume of a journal bearing under start–stop operating conditions. For this purpose, the wear data generated with coupled mixed-elasto-hydrodynamic lubrication (mixed-EHL) and a wear simulation model of a journal bearing are used to develop a neural network (NN)-based surrogate model that is able to predict the wear volume based on the operational parameters. The suitability of different time series forecasting NN architectures, such as Long Short-Term Memory (LSTM), Gated Recurrent Unit (GRU), and Nonlinear Autoregressive with Exogenous Inputs (NARX), is studied. The highest accuracy is achieved using the NARX network architectures.

Abstract This contribution summarizes the current state of research regarding so‐called sensor‐integrating machine elements as an enabler of digitalization in mechanical engineering and——if available—their application in industry. The focus is on the methodical aspects of the development of these machine elements in general as well as specific sensor‐integrating machine elements that are either already in use or currently under development. Developmental aspects include the robust design of initially evaluated concepts for sensor‐integrating machine elements as well as their modularization. Smart materials with sensory functions are included in the analysis as well as the differentiation with regard to add‐on sensors. The aim of the authors interlinked by a special research program funded by the German Research Foundation (DFG) is to facilitate the exchange with other researchers with the help of the comprehensive overview given in this contribution. The contribution concludes with a brief discussion of open challenges, such as the energy supply and data transfer in rotating systems and also data security.