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With the rapid development of portable electronic devices, there is an urgent need for the multifunctional composites like excellent electromagnetic interference (EMI) shielding performance, mechanical property, and thermal management capabilities. Here, due to the low thermal conductivity of phase change materials (PCMs), a sandwich structure carbon nanotube/phase change microcapsule/carbon nanotube (CNT/PMC/CNT (CPC)) film was prepared by vacuum‐assisted filtration (VAF) method. CNT, PMC, and cellulose nanocrystal (CNC) were used as functional fillers. The addition of CNCs was used to improve the mechanical performance of CPC film. Compared with PMC‐CNC (PC) film, CPC film with sandwich structure prevented leakage phenomenon efficiently. Subsequently, the use of ultrasonic‐assisted forced infiltration (UAFI) successfully infiltrated polydimethylsiloxane (PDMS) matrix in the filler skeleton to obtain CNT/PMC/CNT/PDMS (CPCP) composites. When filler mass ratio (CNT: CNC and PMC: CNC) reached 10:1, the thermal conductivity of CPCP composites was 2.32 W/(m·K) and total EMI shielding effectiveness (EMI SET) of it with 0.38 mm thickness reached 37.46 dB at 12.4 GHz. Besides, these sandwich composites exhibited the good mechanical properties and heat storage capacity. And we systematically observed the impact of different addition amounts of PC homogeneous dispersing solution on phase change ability of CPCP10:1 composites. In summary, CPCP phase change composites with sandwich structure shows potential application prospect in thermal management materials with EMI shielding of electronic devices. Highlight: The sandwich structure CPCP composites prepared by the combination of VAF and UAFI method, showing superior thermal conductivity and phase change ability.CPCP has excellent EMI shielding performance, which can meet the need of TMMs with EMI shielding performance.Compared with same thickness PC film, sandwich CPC film can prevent leakage phenomenon efficiently. [ABSTRACT FROM AUTHOR]

In this article, boron nitride (BN)/carbon nanotube (CNT)/boron nitride (BN) (BCB) film of sandwich structure is prepared by vacuum‐assisted filtration. Compared with the thermal conductivity (λ) of BNs–cellulose nanocrystals (CNCs) (BC) film, the λ of sandwich structured BCB films with the same thickness (The preparation process consists of one layer of BC and one layer of CNTs–CNCs (CC) until the completion of three layers of filtration) has been significantly improved. Then, the polydimethylsiloxane (PDMS) matrix is infiltrated into the BCB films by the ultrasonic‐assisted forced infiltration method. Prepared BN/CNT/BN/PDMS (BCBP) composites with sandwich structure have excellent λ and mechanical performance. When the weight ratio of BNs to CNCs is 20:1, the λ of BCBP20:1 attains 5.253 W (m K)−1, compared with other thermally conductive composites with the same thickness (0.1 mm), it has an obvious increase. Besides, the dielectric properties and mechanical flexibility of BCBP are also systematically analyzed. This sandwich structure is prepared in such a method that the BCBP will not cause short circuits in electronic devices under high temperatures while having high λ. [ABSTRACT FROM AUTHOR]

Three-dimensional (3D) printing, as a layer-to-layer additive manufacturing technology, has received widespread attention for excellent designability. However, as for direct ink writing (DIW), current printing level is difficult to achieve high-precision printing of thermoset composites of different compositions. Therefore, fully 3D printing based on thermoset composites with high designability is proposed. The intralayer and interlayer of structure and materials prepared by this method are designable, and layer thicknesses as well as inter-layer patterns are adjustable. In this work, alumina (Al 2 O 3) and short carbon fiber (SCF) are used as thermally conductive fillers, polydimethylsiloxane (PDMS) is conducted as thermoset matrix. Benefit from the high designability of our method, a series of Al 2 O 3 /SCF/Al 2 O 3 (ASA) and SCF/Al 2 O 3 /SCF (SAS) composite samples with sandwich structures are fabricated and compared. The different materials and structural designs of these composite samples give them completely different properties in terms of thermal, electromagnetic shielding, and mechanical properties, making it possible to create customized designs for different scenarios. Taking thermal management materials (TMMs) as an example, we use this method to prepare ASA and SAS composites with sandwich structure, thermal conductivity of A 40 S 30 A 40 and S 30 A 40 S 30 reached 1.00 W/(m·K) and 1.55 W/(m·K) respectively. In all, customized and multifunctional applications make PDMS composites have a widespread prospect. [Display omitted] [ABSTRACT FROM AUTHOR]