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In order to improve the energy efficiency of the Sabatier reactor-based power-to-gas process, molten carbonate fuel cells and solid oxide electrolyzers were installed instead of a conventional amine CO 2 capture system and a classical alkaline electrolyzer. The plant is a multi-module prototype with a nominal capacity of 50 kW consisting of two SOE-MCFC units. The system was commissioned in 2022. The article describes the theoretical basis. The initial assumptions that were formulated at the stage of preparing for the research investment, as well as the deviations from them that became the result of detailed design were presented. The developed startup and shutdown procedures, as well as the first results of pioneering research were shown. The trial operation of the system was intended to provide information on integrated SOE-MCFC module and its performance and efficiency. The basic barriers for market implementation and recommendations for future research were discussed. The optimal operating point for hydrogen production needed 35.8 kWh/kgH 2. Thus, electrical energy conversion to chemical energy efficiency is 93.9%. Flow preheating and electrical auxiliary heater power are not included. An MCFC at its ideal functioning point (around 4 kW el) outputs 5.4 kg/h of CO 2 separated. • Operational experience of upgraded novel P2G installation is reported. • A start-up procedure of MCFC-SOE tandem in proposed and experimentally verified. • Energy required for synthesis of a kilogram of hydrogen was 35.8 kWh/kgH 2. [ABSTRACT FROM AUTHOR]

The research presents an overview of the possibilities of using boron-containing compounds as electrolytes for fuel cells. The main assumption here is to develop a molten carbonate fuel cell type power source, where the molten electrolyte is kept by a ceramic matrix between the electrodes. In the cases which are described in this study, attempts were made to develop electrolytes based on borates. Whereas the reported studies contain very little information on this subject, it was possible to identify several promising compounds and to extrapolate their performance to higher temperatures. Reported data on the temperature at eutectic points suggest that the operating range of such electrolytes is at a level like the molten carbonate fuel cell. The study presents a proposal for a mathematical model of a new type of fuel cell based on molten borates. The mathematical model is based on the reduced order model, supplemented with the influence of the ceramic matrix on the resulting ionic conductivity of the electrolyte layer. The model was used to determine potential performances for a few selected borates and a sensitivity analysis of selected geometric parameters was performed for the best of them. The results obtained were compared against the standard molten carbonate fuel cell. • Conductivities of various boron compounds have been investigated and compared. • Application of boron-containing compounds in fuel cells electrolyte has been analyzed. • A model of molten borate fuel cell has been developed. • Borates occurring to have higher potential than carbonates what might result in higher efficiency. [ABSTRACT FROM AUTHOR]

The aim of the paper is to examine the performance of molten carbonate fuel cell, which is supplied with a raw bioethanol, i.e. bioethanol which origins directly from fruit fermentation, without pre-treatment of fermentation products. The composition of raw bioethanol was precisely determined and then the impact of raw bioethanol on the degradation of molten carbonate fuel cells was examined. Steam to carbon ratio of the biofuel has been determined as 5.7 (in comparison to stoichiometry of reaction) which allowed for estimation of hydrogen production during steam reforming process taking place in the anode channel. The results in the form of current-voltage curve was obtained and compared with the same fuel cell fed with pure hydrogen, while the amount of hydrogen was defined as identical with the one after steam reforming of biofuel taking place in the nickel anode channel. Relevant literature studies were focused on the purified fuel or examination of the impact of individual components. Our study proved carbon deposition is not a problem, however solid particles contamination in fermentation product makes it impossible to use fuel cell fueled with fermentation product for longer periods, and prior to supplying fuel cell the bioethanol purification is required. A raw biofuel with its impurities did not have any impact on the anode and current collector surface from physical point of view, but Electrochemical Impedance Spectroscopy analysis shows visible increase of ohmic loses. • Homemade first generation bioethanol composition have been examined. • Manufactured bioethanol has been delivered directly to the MCFC anode without purification. • Performance of MCFC fueled with impure bioethanol has been investigated. • Effect of steam reforming for hydrogen generation and steam to carbon ratio were evaluated. • Pollution on the anode after cell operation was investigated with SEM and EIS. [ABSTRACT FROM AUTHOR]

This paper presents the results of research into improving the ionic conductivity of Molten Carbonate Fuel Cell by modifying the matrix material. So far, we have succeeded in using materials such as YSZ and SDC, but we are now trying to use powders based on Ba Na and TiO 2. These materials are characterized by their oxygen ion conductivity at elevated temperatures. A matrix of these materials was produced and used to build MCFCs. Based on the experiments carried out and the mathematical model of the fuel cell, the contribution of the oxygen ion conductivity to the total ionic conductivity was determined. • Research on oxygen ion conduction materials was performed. • BNT material has best oxygen ion conductivity parameters and was chosen for experiments. • New matrix made of BNT was manufactured. • Composite Li/K and BNT membrane was investigated under EIS and in fuel cell. • Model including ionic conductivity and tortuosity is presented and validated. [ABSTRACT FROM AUTHOR]

This paper presents research on the impact of the material microstructure on the performance of Molten Carbonate Fuel Cells (MCFC). The study is motivated by the need to increase the operation time of MCFC stacks. As the MCFC stacks are mainly composed of porous materials, the paper shows the impact of the porosity on both fuel cell performance and degradation rate. The study is based on the mathematical model, validated through experiments with varying microstructure parameters, achieving an overall relative error of 8%. The study evaluated the performance of MCFC using anodes with different porosity and found that increasing anode porosity from 40% to 70% led to a nearly two-fold increase in maximum power density. However, from both the degradation test and polarization curves, the optimal level of porosity for the anode is around 55%. The porosity level at 55% ensures the highest catalytic surface of the electrodes and is a compromise between the mechanical properties of the electrode and its electrochemical properties. • New approach of 0D model of MCFC including materials microstructure influence is proposed. • The new model is prepared in MS Excel and Aspen HYSYS environments. • Experimental investigation for materials with predefined microstructire parameters was performed for model validation. • Variant analysis is presented for different porosity, tortuosity and constrictivity of MCFC anode. • An optimal scenario is suggested based on modleing results. [ABSTRACT FROM AUTHOR]