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A lightweight water-soluble core mold material for hollow shell composites was prepared by hot drying process with polyvinylpyrrolidone (PVP) aqueous solution as the adhesive and hollow glass microspheres as the matrix material. The effects of the content of adhesive and different treatment methods on the flexural strength, compressive strength and dissolution rate of the core mold were studied, and the microstructure of the core mold material was observed by scanning electron microscope. The results show that adhesive dosage of 40%, the flexural strength and compressive strength could reach up to 3.346 MPa and 3.499 MPa, with a water solubilization rate of 0.238 g/s. After the coupling agent treatment and high temperature treatment, the core mold strength and dissolution rate are improved, and the modification effect is good; small filler sizes can effectively fill the gap formed by matrix materials accumulation, improve the mechanical strength and affect the water solubility rate. The properties of water-soluble core can meet the requirements of resin transfer molding (RTM) and vacuum bag molding, which provides a solution for the integrated molding of profiled hollow profiles. [ABSTRACT FROM AUTHOR]

Wood is an abundant biomaterial and widely used in construction and furniture. Timber processing produces large amounts of residues and byproducts, which are of low value. In this study, we proposed a new strategy for the recycle of wood residues to prepare a wood porous molding material. A hydrated thermochemical grinding process followed by high-temperature and high-pressure refining was developed to convert wood powder into high-viscosity suspension. Lignocellulosic raw materials, including pine wood, beech wood, and bamboo, were compared with different grinding time. A porous material without the addition of synthetic adhesive was obtained with a density in the range of 0.28–0.67 g/cm3. The porous molding material was characterized based on fiber morphology, volume, and porosity and mechanical performance. Pores of different sizes were distributed in the samples randomly after curing and drying. The wood's own bindings were released through the hydrated thermochemical grinding process. The porous sample made from bamboo with a grinding time of 6 h showed a high Young's modulus (681.1 MPa), compactness (166.8 N/Sec), and hardness (517.6 N). Woody materials were more readily made into moldings since most of the cellulose crystal structure remained intact. The wood porous moldings are fully composed of lignocellulosic components and easy to recycle. This porous green material has great potential to be applied to insulation, ceiling, cabinet, and packaging. [ABSTRACT FROM AUTHOR]