22 results
Search Results
2. Tailoring microstructure and mechanical anisotropy of laser-MIG hybrid additive manufacturing TC11 titanium alloy through solution aging treatment.
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Guo, Jilong, Liu, Yang, Zhao, Yong, Wang, Feiyun, Duan, Yuhang, Chen, Guoqiang, Qin, Yonghui, and Song, Shuming
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ANISOTROPY , *MICROSTRUCTURE , *HEAT treatment , *TENSILE tests , *TENSILE strength , *TITANIUM alloys - Abstract
The mechanisms of microstructure transformation and mechanical anisotropy of laser-MIG hybrid additive manufacturing TC11 titanium alloy after solution aging treatment are investigated. In this paper, different solution temperatures and cooling modes are applied to tailor the microstructure and improve high-temperature properties and anisotropy. The result shows the microstructure of the samples in the as-deposited state is dominated by a widmanstatten structure composed of lamellar α clusters. Following solution aging treatment, a large area of basket-weave structure is obtained in the samples. A major influence of spheroidization of lamellar α clusters and dynamic recrystallization on mechanical anisotropy is revealed. The heat-treated samples exhibit more superior combined strength, elongation, impact toughness. The hardness difference between the layers and mechanical anisotropy decreases. During high-temperature tensile tests, the tensile strength increases with rising solution temperature; while, the elongation shows the opposite trend. The tensile fracture exhibits abundant uniform equiaxed dimples, and the fracture mode changes from intergranular fracture to transgranular fracture. Solution treatment at 990 °C for 2 h followed by air cooling is considered to be the optimal heat treatment process. Consequently, it results in a high tensile strength of 811 MPa and an excellent impact toughness of 50 J, representing improvements of 16.08% and 71.08%. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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3. A novel inorganic phosphate-based adhesive for bonding archaeological pottery: a preliminary exploration.
- Author
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Xie, Lina, Li, Yuhu, Hu, Wenjing, Fang, Shiqiang, and Chen, Xue-Qiang
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POTTERY , *ADHESIVES , *POTSHERDS , *BOND strengths , *TENSILE strength , *HIGH temperatures - Abstract
Damage and fracture of archaeological potteries not only jeopardize the long-term preservation but also hinder their exhibition. To repair these pottery sherds effectively, this study introduces a novel inorganic phosphate-based adhesive and evaluates its effectiveness through a series of experiments. To determine the optimal base adhesive, the paper investigates the influence of varying weight ratios of the H2O–H3PO4 system and the Al(OH)3–H3PO4 system on properties including tensile lap-shear strength, microstructure, high-temperature resistance and phase composition. However, the original black color of the traditional CuO–phosphate adhesive limits its application. The innovation of this study lies in the addition of nano-TiO2 to the adhesive, which not only improves the bonding strength but also adjusts the color of the adhesive. This study has defined the optimal formulation (i.e., base adhesive = m[Al(OH)3]:m[H3PO4] = 7:100, filler = 10wt% nano-TiO2), and the final product shows no residual acid in adhesives. Additionally, the fracture surfaces are successfully bonded with a high strength of 3.56 MPa. Various ageing tests including dry-thermal ageing, hygrothermal ageing and UV irradiation ageing are conducted to assess the ageing resistance of the inorganic phosphate-based adhesive. The results indicate strong tolerance of adhesive to high temperature and high humidity environment. Preliminary applications in archaeological pottery restoration suggest that the inorganic phosphate-based adhesive offers considerable promise for repairing shattered pottery. [ABSTRACT FROM AUTHOR]
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- 2024
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4. Effect of Cold-Rolling Deformation on the Microstructural and Mechanical Properties of a Biocompatible Ti-Nb-Zr-Ta-Sn-Fe Alloy.
- Author
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Cojocaru, Vasile Dănuț, Dan, Alexandru, Șerban, Nicolae, Cojocaru, Elisabeta Mirela, Zărnescu-Ivan, Nicoleta, and Gălbinașu, Bogdan Mihai
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DEFORMATIONS (Mechanics) , *COLD rolling , *CRYSTAL defects , *TENSILE strength , *ELASTIC modulus , *MAGNETIC suspension - Abstract
The primary focus of the current paper centers on the microstructures and mechanical properties exhibited by a Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt. %) (TNZTSF) alloy that has been produced through an intricate synthesis process comprising cold-crucible induction in levitation, carried out in an atmosphere controlled by argon, and cold-rolling deformation (CR), applying systematic adjustments in the total deformation degree (total applied thickness reduction), spanning from 10% to 60%. The microstructural characteristics of the processed specimens were investigated by SEM and XRD techniques, and the mechanical properties by tensile and microhardness testing. The collected data indicate that the TNZTSF alloy's microstructure, in the as-received condition, consists of a β-Ti phase, which shows polyhedral equiaxed grains with an average grain size close to 82.5 µm. During the cold-deformation processing, the microstructure accommodates the increased applied deformation degree by increasing crystal defects such as sub-grain boundaries, dislocation cells, dislocation lines, and other crystal defects, powerfully affecting the morphological characteristics. The as-received TNZTSF alloy showed both high strength (i.e., ultimate tensile strength close to σUTS = 705.6 MPa) and high ductility (i.e., elongation to fracture close to εf = 11.1%) properties, and the computed β-Ti phase had the lattice parameter a = 3.304(7) Å and the average lattice microstrain ε = 0.101(3)%, which are drastically influenced by the applied cold deformation, increasing the strength properties and decreasing the ductility properties due to the increased crystal defects density. Applying a deformation degree close to 60% leads to an ultimate tensile strength close to σUTS = 1192.1 MPa, an elongation to fracture close to εf = 7.9%, and an elastic modulus close to 54.9 GPa, while the computed β-Ti phase lattice parameter becomes a = 3.302(1) Å. [ABSTRACT FROM AUTHOR]
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- 2024
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5. A Review of Sisal Fiber-Reinforced Geopolymers: Preparation, Microstructure, and Mechanical Properties.
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Qu, Wenbo, Niu, Bowen, Lv, Chun, and Liu, Jie
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SISAL (Fiber) , *MICROSTRUCTURE , *TENSILE strength , *NATURAL fibers , *RAW materials , *FLEXURAL strength - Abstract
The early strength of geopolymers (GPs) and their composites is higher, and the hardening speed is faster than that of ordinary cementitious materials. Due to their wide source of raw materials, low energy consumption in the production process, and lower emissions of pollutants, they are considered to have the most potential to replace ordinary Portland cement. However, similar to other inorganic materials, the GPs themselves have weak flexural and tensile strength and are sensitive to micro-cracks. Improving the toughness of GP materials can be achieved by adding an appropriate amount of fiber materials into the matrix. The use of discrete staple fibers shows great potential in improving the toughness of GPs. Sisal is a natural fiber that is reproducible and easy to obtain. Due to its good mechanical properties, low cost, and low carbon energy usage, sisal fiber (SF) is a GP composite reinforcement with potential development. In this paper, the research progress on the effect of SF on the properties of GP composites in recent decades is reviewed. It mainly includes the chemical composition and physical properties of SFs, the preparation technology of sisal-reinforced geopolymers (SFRGs), the microstructure analysis of the interface of SFs and the GP matrix, and the macroscopic mechanical properties of SFRGs. The properties of SFs make them have good bonding properties with the GP matrix. The addition of SFs can improve the flexural strength and tensile strength of GP composites, and SFRGs have good engineering application prospects. [ABSTRACT FROM AUTHOR]
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- 2024
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6. Effect of Recycled Fine Aggregates on the Mechanical and Drying Shrinkage Properties of Alkali-Activated Recycled Concrete.
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Luo, Ling, Yao, Wu, and Liao, Gang
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RECYCLED concrete aggregates , *POROSITY , *FLEXURAL strength , *TENSILE strength , *SCANNING electron microscopy , *MINERAL aggregates , *EXPANSION & contraction of concrete - Abstract
In this paper, the workability, mechanical, ion leaching, and drying shrinkage properties of alkali-activated concrete with recycled coarse and fine aggregates were studied, and the pore structure and micro-morphology of different alkali-activated recycled aggregate concretes (AARACs) were characterized by using the mercury intrusion method and scanning electron microscopy, respectively. The experimental results showed that with the increase in the replacement rate of the recycled fine aggregate (RFA), the flowability showed a decreasing trend. Adding a certain amount of RFA improves the mechanical properties of the AARAC. The compressive strength at a curing age of 28 days was 65.3 MPa with 70 wt% RFA replacement. When the replacement rate of the RFA was 100 wt%, the maximum splitting tensile strength (4.5 MPa) was obtained at a curing age of 7 days. However, the addition of the RFA had little effect on the flexural strength of the AARAC. As an extension of the curing age, the splitting tensile strength, flexural strength, tension-to-compression ratio, and flexure-to-compression ratio all showed an increasing trend at first and then a decreasing trend. At a curing age of 7 days, the tension-to-compression ratio and flexure-to-compression ratio were both high (except for those of R100), indicating that the ductility and toughness of the specimen were improved. The addition of the RFA increased the drying shrinkage of the AARAC. At a curing age of 120 days, compared to the specimen without the RFA, the drying shrinkage rate of the specimen with the addition of 70 wt% RFA increased by 34.15%. As the curing age increased, the microstructure of the reaction products became denser, but the proportion of large-diameter pores increased. This study evaluated the application of RFA in AARAC. The experimental results showed that the RFA-based AARAC had acceptable mechanical and durability properties. [ABSTRACT FROM AUTHOR]
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- 2024
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7. Effect of Retrogression with Different Cooling Ways on the Microstructure and Properties of T'/η' Strengthened Al-Zn-Mg-Cu Alloys.
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Zhang, Jianlei, Shen, Guwei, Han, Bingzhuo, Li, Dayong, Xu, Zhenyu, Chao, Zhenlong, Chen, Guoqin, and Jiang, Longtao
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TENSILE strength , *MICROSTRUCTURE , *CORROSION resistance , *ALLOYS , *CRYSTAL grain boundaries - Abstract
Retrogression and re-aging (RRA) treatment has been proven to effectively overcome the trade-off between strength and corrosion resistance. Current research focuses on the heating rate, temperature, and holding time of retrogression treatment while ignoring the retrogression cooling ways. In this paper, the effects of RRA treatment with different retrogression cooling ways on the microstructure and properties of newly developed T'/η' strengthened Al-Zn-Mg-Cu alloys were investigated by performing tests on mechanical properties, intergranular corrosion (IGC) resistance, and electrochemical corrosion behavior. The results show that the mechanical properties of samples subject to RRA treatment with water-quenching retrogression (ultimate tensile strength, yield strength, and elongation of 419.2 MPa, 370.2 MPa, and 15.9, respectively) are better than those of air-cooled and furnace-cooled samples. The corrosion resistance of water-quenching (IGC depth of 162.2 μm, corrosion current density of 0.833 × 10−5 A/cm2) and furnace-cooled samples (IGC depth of 123.7 μm, corrosion current density of 0.712 × 10−5 A/cm2) is better than that of air-cooled samples. Microstructure characterization reveals that the effect of the retrogression cooling rate on mechanical properties is related to the size of T'/η' precipitates with grains as well as the proportion of T' and η', while the difference in corrosion resistance depends on the continuity of grain boundary precipitates (GBPs). With mechanical properties, corrosion resistance, and time cost taken into consideration, it is appropriate to select water quenching for retrogression. These findings offer valuable insights for further design to achieve superior performance in various applications. [ABSTRACT FROM AUTHOR]
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- 2024
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8. Effect of deep cryogenic treatment on microstructures and mechanical properties of automotive 6063Al alloy.
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Li, Guirong, Cao, Zili, Wang, Hongming, Ye, Yurong, Xiong, Ming, Dong, Kang, Guo, Shouzuo, and Zhou, Pengjie
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MICROSTRUCTURE , *ALLOYS , *DISLOCATION density , *ALUMINUM alloys , *GRAIN refinement , *TENSILE strength - Abstract
In this paper, the effect of deep cryogenic treatment (DCT) on the microstructure and properties of automotive 6063 aluminum alloy at different times was investigated with automotive 6063 aluminum alloy as the research object. The results show that under the conditions of deep cryogenic treatment, the lattice distortion occurs in the alloy matrix microstructure, and the resulting internal stress promotes the large proliferation of dislocations within the alloy and the increase of dislocation density; meanwhile, after the deep cryogenic treatment, the deformed grains are transformed into recrystallized and sub-crystals structural grains, the grains are refined, and the size of the grains is refined from the original 25.2 μm to 20.3 μm, with fine equiaxed crystals. Among them, the mechanical properties of the DCT36h specimen were the best, and its hardness, tensile strength, yield strength and elongation reached 142.44 HV, 328.32 MPa, 177.42 MPa, and 29.29%, which were 34.17%, 5.62%, 11.10%, and 32.77% higher than the original sample, respectively. We believe that the main mechanism for the increase in toughness is multiple reinforcement such as dislocation strengthening, grain refinement strengthening, precipitated phase strengthening and texture strengthening. [ABSTRACT FROM AUTHOR]
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- 2024
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9. Revealing the strength and toughness mechanisms of ductile iron in three heat‐treatment processes.
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Lin, Z., Jin, L., Chen, J., Chen, L., Zheng, Y., Tu, F., Zhu, X., Wu, X., and Cao, Y.
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SOLUTION strengthening , *HEAT treatment , *CRYSTAL grain boundaries , *NODULAR iron , *TENSILE strength , *IRON , *IMPACT strength - Abstract
Microstructural characteristics and mechanical properties of the ductile iron in three heat treatment processes (normalizing, quenching + high‐temperature tempering and isothermal quenching) were investigated in this paper. The pearlite and ferrite with large‐sized spherical graphites can be obtained in the normalized sample, and the spherical graphites with relatively large size can still be observed in the mechanical mixture of tempered martensite and acicular ferrite for the quenched‐tempered sample. Meanwhile, the lower bainite accompanied with the relatively fine spherical graphites are existed in the isothermal‐quenched sample. The difference of tensile strength is mainly caused by the phase composition, distribution and size of the spherical graphites and the effect of the solid solution strengthening. The weaker degree of the debonding damage, higher proportion of high‐angle grain boundaries will improve the impact toughness of the ductile iron. In a word, the optimum combination of strength and toughness is acquired by using isothermal quenching, and the tensile strength and impact toughness are ~1350 MPa and ~10.62 J, respectively. [ABSTRACT FROM AUTHOR]
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- 2024
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10. Effect of Mn/Ag Ratio on Microstructure and Mechanical Properties of Heat-Resistant Al-Cu Alloys.
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Fu, Xiangzhou, Yang, Hailong, Wang, Hanzhang, Huang, Chifu, Chen, Yongbin, Huang, Qiangang, Li, Anmin, and Pan, Liwen
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HEAT resistant alloys , *IRON-manganese alloys , *SILVER alloys , *MICROSTRUCTURE , *HEAT treatment , *MECHANICAL alloying , *TENSILE strength - Abstract
This paper mainly investigated the effect of the Mn/Ag ratio on the microstructure and room temperature and high-temperature (350 °C) tensile mechanical properties of the as-cast and heat-treated Al-6Cu-xMn-yAg (x + y = 0.8, wt.%) alloys. The as-cast alloy has α-Al, Al2Cu, and a small amount of Al7Cu2 (Fe, Mn) and Al20Cu2 (Mn, Fe)3 phases. After T6 heat treatment, a massive dispersive and fine θ′-Al2Cu phase (100~400 nm) is precipitated from the matrix. The Mn/Ag ratio influences the quantity and size of the precipitates; when the Mn/Ag ratio is 1:1, the θ′-Al2Cu precipitation quantity reaches the highest and smallest. Compared with the as-cast alloy, the tensile strength of the heat-treated alloy at room temperature and high temperature is greatly improved. The strengthening effect of the alloy is mainly attributed to the nanoparticles precipitated from the matrix. The Mn/Ag ratio also affects the high-temperature tensile mechanical properties of the alloy. The high-temperature tensile strength of the alloy with a 1:1 Mn/Ag ratio is the highest, reaching 135.89 MPa, 42.95% higher than that of the as-cast alloy. The analysis shows that a synergistic effect between Mn and Ag elements can promote the precipitation and refinement of the θ′-Al2Cu phase, and there is an optimal ratio (1:1) that obtains the lowest interfacial energy for co-segregation of Mn and Ag at the θ′/Al interface that makes θ′-Al2Cu have the best resistance to coarsening. [ABSTRACT FROM AUTHOR]
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- 2024
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11. Microstructure and Mechanical Properties of Al–Li Alloys with Different Li Contents Prepared by Selective Laser Melting.
- Author
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Shao, Shuobing, Liang, Zhuoheng, Yin, Peng, Li, Xinyuan, and Zhang, Yongzhong
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ALUMINUM-lithium alloys , *SELECTIVE laser melting , *TENSILE strength , *MICROSTRUCTURE , *CRYSTAL grain boundaries , *INDUSTRIAL capacity - Abstract
Research on the development of new lightweight Al–Li alloys using a selective laser melting process has great potential for industrial applications. This paper reports on the development of novel aluminum–lithium alloys using selective laser melting technology. Al–Cu–Li–Mg–Ag–Sc–Zr pre-alloyed powders with lithium contents of 1 wt.%, 2 wt.% and 3 wt.%, respectively, were prepared by inert gas atomization. After SLM process optimization, the microstructure and mechanical properties of the as-printed specimens were investigated. The densifications of the three newly developed alloys were 99.51%, 98.96% and 92.01%, respectively. They all had good formability, with the lithium loss rate at about 15%. The as-printed alloy with 1% Li content presented good comprehensive properties, with a yield strength of 413 ± 16 MPa, an ultimate tensile strength of 461 ± 12 MPa, and an elongation of 14 ± 1%. The three alloys exhibited a layered molten pool stacking morphology and had a typical heterostructure. The columnar crystals and equiaxed fine grains were alternately arranged, and most of the precipitated phases were enriched at the grain boundaries. The change in Li content mainly affected the precipitation of the Cu-containing phase. When the Li content was 1 wt.%, the following occured: θ phase, T1 phase and TB phase. When Li increased to 2 wt.%, T1 and T2 phases precipitated together. When Li reaches 3 wt.%, δ' phase precipitated with T2 phase. This study provides useful guidance for the future SLM forming of new crack-free and high-strength Al–Li alloys. [ABSTRACT FROM AUTHOR]
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- 2024
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12. Study on the Microstructure and Mechanical Properties of ZrB2/AA6111 Particle-Reinforced Aluminum Matrix Composites by Friction Stir Processing and Heat Treatment.
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Caizhi, Sun, Hui, Li, Feng, Wang, Xudong, Han, Wei, He, and Volodymyr, Shcheretskyi
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FRICTION stir processing , *HEAT treatment , *ALUMINUM composites , *MICROSTRUCTURE , *ALUMINUM alloys , *TENSILE strength - Abstract
In this paper, the Al–K2ZrF6–KBF4 reaction system, a melt reaction method, was used to prepare in situ ZrB2/AA6111 particle-reinforced aluminum matrix composite. The modification of friction stir processing (FSP) and T6 heat treatment (HT) was carried out for this composite for the first time. The reinforcing particles in the stirring zone after FSP+HT were refined from 1.7–1.9 to 0.1–0.3 μm. The grain size was refined from 10–50 to 2–5 μm and then slightly coarsened to 3–10 μm. The tensile strength of the FSP stirring zone is 193.40 MPa, the elongation is 29.33%, and the average hardness is 60 HV. The hardness of the stirring zone is not uniform and fluctuates in a large range of 53–80 HV. After the T6 heat treatment, the tensile strength of the stirring zone increased by 63.8% to 316.75 MPa. The tensile strength was 13% higher than that of T6-6061. The elongation remained at 30.12% and did not decrease. The elongation is 10% higher than that of other 6xxx aluminum alloys and composites after T6 heat treatment. The plasticity-reduction of the conventional alloy after T6 heat treatment was solved. The property is more uniform and the average hardness is 120 HV. Calculated by the theoretical model, the yield strengths of the stirring zone of the original composite, FSP, and FSP+HT composites were more than 96% consistent with the experimental values. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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13. Novel flat-top laser-aided cold metal transfer additive manufacturing for titanium alloy: Arc characteristics, microstructure, and tensile properties.
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Zhang, Shuaifeng, Zhu, Yuhui, Zhang, Fanxing, Guo, Xinxin, Xu, Yali, Wang, Haideng, Yin, Yanchao, Liu, Haibin, Wei, Zhengying, Liao, Zhiqian, Hu, Weimin, Lv, Yifan, Chen, Liyang, and Li, Shuaiqi
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TITANIUM alloys , *TENSILE strength , *MARANGONI effect , *METALS , *CONTACT angle , *THERMIONIC emission - Abstract
In this paper, a novel flat-top laser-aided cold metal transfer additive manufacturing (F-LCAM) method is proposed for titanium alloys to restrict internal defects and anisotropy of mechanical properties in large-scale additive-manufactured titanium structures. The proposed method uses a flat-top laser to stabilise the drifting cathode spot and suppress the irregular shape of the weld deposit by promoting thermionic emission on the molten pool surface. Compared to the cold metal transfer additive manufacturing (CMT-AM) process, the auxiliary flat-top laser promotes the wettability of the molten pool and increases the contact angle of deposition from 95° to 142° in an F-LCAM sample. The non-destructive X-ray testing (NDT) results of multi-bead multilayer deposition showed that the defects caused by the pool weld bead morphology were effectively suppressed. Attributed to fluid flow in the melt pool enhanced by the flat-top laser, the dendritic arms were broken, columnar β grains in the F-LCAM sample were finer than in CMT-AM sample, and the aspect ratios of prior-β grains decreased from approximately 6 to 1. The F-LCAM sample exhibited a higher elongation and lower anisotropy than the CMT-AM sample. Defects were observed on the fracture surfaces of the CMT-AM vertical samples, which reduced the elongation of the CMT-AM samples to lower than that of the F-LCAM sample. The ultimate tensile strength, yield strength, and elongation of the multi-bead multilayer deposition met the standards of as-forged Ti6321 titanium alloy, indicating that the Ti6321 titanium alloy structure fabricated by the F-LCAM process has acceptable tensile properties for engineering applications. [Display omitted] • A novel flat-top laser was introduced in cold metal transfer additive manufacturing (CMT-AM) process for titanium alloys. • The flat-top laser could stabilise the drifting arc cathode spot and suppress the irregular shape of the weld deposit. • Due to the flat-top laser, Marangoni flow was significantly enhanced, and the wettability of the molten pool was promoted. • The internal defects were effectively eliminated and coarse columnar grains were refined in the F-LCAM samples. • The tensile properties of F-LCAM samples met the standards of as-forged Ti6321 titanium alloy for engineering applications. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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14. Study on strengthening and toughening mechanisms of Cu/Al composites dominated by interface layer.
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Zhang, Youcheng, Wang, Aiqin, Liang, Tingting, Zhang, Jinhao, Mao, Zhiping, Yang, Die, Xie, Jingpei, and Zhang, Huijie
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COPPER , *STRAIN hardening , *MATERIAL plasticity , *INTERMETALLIC compounds , *TENSILE strength , *COPPER-tin alloys - Abstract
Cu/Al composites have the excellent properties of both Cu and Al, and have the properties of light weight and high conductivity, so they have been widely concerned. In this paper, 5-mm-thick Cu/Al composites prepared by the cast-rolling process are used as experimental materials. To reveal the strengthening and toughening mechanisms of the Cu/Al composites, the interfacial structure, micro-morphology, stress-strain condition, and GND distribution of Cu/Al composites before and after deformation were characterized utilizing TEM, TKD, and EBSD. The results show that the submicron intermetallic compounds Al 2 Cu and Al 4 Cu 9 are formed from the casting-rolling Cu/Al composites. After 15% tensile deformation, many gaps occurred in the interface layer, but at the gaps, there was no crack spreading to the Cu and Al layers. Meanwhile, the deformation in different directions occurs in the Cu grains near the interface, forming a dislocation wall, and the entanglement of the dislocation occurs in the Cu layer near the interface, which contributes to the improvement of tensile strength. The Al layer near the interface layer produces kink bands, which helps to improve the ductility of the composites. Besides, due to the action of the hard intermetallic compound layer, with the increase in tensile deformation, a large number of GND are gradually accumulated in the Cu and Al layers near the interface, resulting in remote back stress, which makes the softer Cu and Al layers obtain higher strength. At the same time, the back stress caused by GND will induce strain hardening, which helps to maintain ductility, so that Cu/Al composites have higher plastic deformation ability while improving mechanical properties. • The effect of the interfacial layer on the strengthening and toughening of Cu/Al composites during deformation was studied. • The Cu/Al composites could induce dislocation pile-up in the Cu side, after tensile deformation. • The deformation in different directions is generated in the Cu layer grain and the dislocation wall is formed. • GND accumulates gradually at the interface, with the progress of tensile deformation. [ABSTRACT FROM AUTHOR]
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- 2024
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15. Tuning hatch distance to optimize microstructure and mechanical properties of 2205 duplex stainless steel produced by laser powder bed fusion.
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Zhao, Wei, Xiang, Hongliang, Chaochao, Wu, Huangfu, Chengyang, and Lu, Yanjin
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DUPLEX stainless steel , *MICROSTRUCTURE , *SPECIFIC gravity , *TENSILE strength , *STAINLESS steel , *MASS transfer - Abstract
• The densification behavior in different hatch distances was investigated. • The microstructure evolution was characterized and analyzed. • The strengthening mechanism was explored. • The relationship between microstructure and mechanical properties was established. Laser powder bed fusion (LPBF) of duplex stainless steel is a promising route to fabricate intricate parts with excellent mechanical properties. However, further understanding of build mechanisms is required to improve the process. This paper aims to better understand the influence of hatch distance on the densification behavior and figure out the correlation with microstructure and mechanical properties in LPBF of 2205 stainless steel. With the optimized laser power and scanning speed, the significant influence of hatch distance on the build quality is revealed. A hatch distance of 0.07 mm is selected for an even surface and dense part with a relative density of up to 99.13 %. The hatch distance has a crucial impact on the heat and mass transfer between tracks; hence, poor surface morphologies such as inter-track voids or swelling surfaces occur if an improper hatch distance is adopted. The optimal mechanical properties are also achieved. Specifically, the yield strength (0.2 YS), ultimate tensile strength (UTS), and elongation (EL) values are 896.8 MPa, 1035.13 MPa, and 15.34 %, respectively. The improvement in mechanical properties can be ascribed to the coordination between high dislocation density, fine grain size, high CSL boundaries and LAGBs, and high relative density with few pores. This work can help improve the build quality and expand the application horizon of duplex stainless steel for manufacturing intricate components. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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16. Effect of heat treatment on microstructure, precipitation behavior and mechanical properties of Inconel 718 fabricated by laser direct energy deposition.
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Meng, Guiru, Gong, Yadong, Zhang, Jingdong, and Zhao, Jibin
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EFFECT of heat treatment on microstructure , *PRECIPITATION (Chemistry) , *INCONEL , *TENSILE strength , *HEAT treatment , *LASERS - Abstract
The uncontrollable directional grain growth and non-equilibrium microstructure of Inconel 718 will form during laser direct energy deposition (LDED), which seriously limits the promotion and application, so it is necessary to consider the heat treatment to improve the microstructure and mechanical properties. In this paper, the effects adopting different heat treatments on the phase composition, precipitation behavior, grain structure, tensile and tribological properties of LDED Inconel 718 have been systematically investigated, with as-deposited samples compared. The results show that the number and size of γ″ phases can be significantly changed under different aging and solution conditions, and the strength and wear resistance increase while elongation decreases since the fine grain and precipitation strengthening occurring during heat treatment. By comparing the different samples, the SA1100A exhibits the highest yield and tensile strength, with 140.6% of yield strength and 83.9% of ultimate tensile strength increasing compared to as-deposited samples, also showing the narrowest wear mark width and the lowest average mass loss. [ABSTRACT FROM AUTHOR]
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- 2024
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17. Effect of B addition on the microstructure and properties of Zn-3.5Al biodegradable zinc alloy.
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Wang, Hongxing, Zhang, Yan, Cai, Hong, Gu, Shenyi, Ding, Renmin, Zhou, Tao, and Zhang, Xizhe
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MICROSTRUCTURE , *EUTECTIC structure , *ZINC alloys , *MOLDS (Casts & casting) , *ALUMINUM-zinc alloys , *TENSILE strength , *ALLOYS , *BIODEGRADABLE plastics - Abstract
• Boron affects the metabolism of sugar, protein and fat and has estrogenic effects. • This paper adopts the metal mold gravity casting to prepare Zn-4Al-xB alloy. • The η (Zn) and α (Al) + η (Zn) layered structure are refined. • The elongation of Zn-4Al-0.15B is 0.92%, about three times of without B addition. • The corrosion rate is 32.7 μm/year, 1/3 of the value of alloy without B addition. The effect of B addition on the microstructure, mechanical properties, and in vitro degradation behavior of Zn-3.5Al alloy was studied using Zn-3.5Al as the matrix alloy. The results indicate that the dendrites η (Zn) and eutectic structure α (Al) + η (Zn) layered structure are refined with B addition. As the amount of B element addition increases, the tensile strength and corrosion rate of zinc alloy decrease, while the elongation increases. When the amount of B element added is 0.15 wt%, the tensile strength of zinc alloy is 182 MPa, and the elongation is 0.92 %, which is about three times that of the zinc alloy without B addition. The corrosion rate is 32.7 μm/year, approximately one-third of the value of alloy without B addition. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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18. High strength Y2O3-stabilized zirconia continuous fibers up to 1500°C: Crystalline phase and microstructure evolution as well as grain growth kinetics.
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Wang, Youmei, Qin, Weiwei, Deng, Zhezhe, Xu, Liming, Liu, Benxue, Zhang, Guanghui, Wang, Xinqiang, Zhu, Luyi, and Xu, Dong
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HEAT treatment , *MICROSTRUCTURE , *FIBERS , *TENSILE strength , *ENTHALPY - Abstract
For zirconia continuous fibers, tensile strength is a very important performance parameter, which is affected by the crystal phase, its stability, grain size, processing temperatures, and so on. In this paper, the crystalline phases were adjusted through the Y 2 O 3 contents and heat treatment temperatures in the range of 1000–1500°C. We found that interfacial segregation of Y3+ at high temperatures led to crystal phase instability, which was observed near the grain boundaries of the 13.8YSZ fibers. At high temperatures, the grain growth of different fibers occurred to different degrees. The regularities between the tensile strength, the strength retention and temperature, Y 2 O 3 contents were discussed in detail. According to the highest tensile strength of a single fiber and Weibull modulus m, we found that the 5.4YSZ fibers were the most stable with the highest tensile strength and slow grain growth rate. The average strength was 1.6 GPa after heat-treating at 1500°C and the strength retention rate was about 54% under 1500°C for 60 min. Finally, the twistable 5.4YSZ continuous fibers with high strength were obtained by dry spinning technology. These results can provide reliable theoretical support and data sources for its high-temperature applications. • The twistable 5.4YSZ continuous fibers had a tensile strength of 1.6 GPa after 1500 °C. • Strength retention rate of 5.4YSZ continuous fibers was up to 54 % after 1500 °C/60 min • Crystalline phase was stable and grain growth was controlled through Y 2 O 3 content. [ABSTRACT FROM AUTHOR]
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- 2024
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19. L12 nanoparticles-strengthened Co2Ni2Cr medium entropy alloy showing an outstanding tensile property.
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Wang, Lei, Zhao, Mengjie, Li, Yixin, Su, Yanning, Deng, Bo, Yan, Fuxue, Lv, Yongfei, Zhao, Binfeng, Zhang, Yunpeng, Shen, Jun, and Zhang, Guojun
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TENSILE strength , *ENTROPY , *CARBON dioxide , *NANOPARTICLE size , *CHROMIUM alloys , *ALLOYS - Abstract
In this paper, we designed a new L1 2 nanoparticles-strengthened fcc-structured (Co 2 Ni 2 Cr) 85 Al 7.5 Ti 7.5 MEA. The high-density L1 2 nanoparticles with an average size of ∼57 nm are uniformly distributed in the grain with an average size of ∼37 μm. The volume fraction of L1 2 nanoparticles is up to ∼45%. The L1 2 nanoparticles can be identified as the (Ni,Co,Cr) 3 (Ti,Al) multi-component phase. Compared to the single-phase Co 2 Ni 2 Cr base alloy with a yield strength of ∼208 MPa and an ultimate tensile strength of ∼660 MPa, (Co 2 Ni 2 Cr) 85 Al 7.5 Ti 7.5 MEA possesses a much higher yield strength of ∼1125 MPa and an ultimate tensile strength of ∼1540 MPa while retaining an excellent ductility of ∼38%. The precipitation strengthening by L1 2 nanoparticles takes the largest contribution to the yield strength, and the contribution value is up to ∼712 MPa. The deformation mode is dominated by mechanical twins for Co 2 Ni 2 Cr base alloy and (Co 2 Ni 2 Cr) 85 Al 7.5 Ti 7.5 MEA, and the mechanical twins are more prevalent in the Co 2 Ni 2 Cr base alloy. • A new L1 2 nanoparticles-strengthened (Co 2 Ni 2 Cr) 85 Al 7.5 Ti 7.5 MEA is well designed. • The volume fraction of L1 2 nanoparticles with a mean size of ∼57 nm is up to ∼45%. • (Co 2 Ni 2 Cr) 85 Al 7.5 Ti 7.5 MEA has an excellent property (σ s ∼ 1125 MPa, σ b ∼ 1540 MPa, δ ∼ 38%). • L1 2 nanoparticles precipitation strengthening takes the largest contribution to strength. • The deformation mode is dominated by mechanical twins for (Co 2 Ni 2 Cr) 85 Al 7.5 Ti 7.5 MEA. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
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20. A novel (CoFeNi)82Ti5Al5V8 medium entropy alloy showing an ultra yield strength and a good ductility by L12 nanoparticles strengthening and dislocation strengthening.
- Author
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Wang, Lei, Kong, Lingming, Li, Yixin, Wu, Yuan, Su, Haijun, Su, Yanning, Deng, Bo, Liu, Gang, Han, Zhenhua, Zhang, Yunpeng, Shen, Jun, and Zhang, Guojun
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CONSTRUCTION materials , *NANOPARTICLE size , *TENSILE strength , *ENTROPY , *DUCTILITY - Abstract
This paper designed a novel (CoFeNi) 82 Ti 5 Al 5 V 8 medium entropy alloy (MEA) with "fcc + L1 2 " typical structure using JMatPro. The microstructure of the alloy, like recrystallization/non-recrystallization and L1 2 nanoparticle size, can be well controlled by thermal-mechanical processing. The result shows that the (CoFeNi) 82 Ti 5 Al 5 V 8 MEA exhibits a good combination of ultra high yield strength of ∼1500 MPa and ultimate tensile strength of ∼1747 MPa with total ductility of ∼10.8 % when the volume fraction of non-recrystallized region with high-density L1 2 nanoparticles (∼46 nm) is up to ∼91 %. Here, the high volume fraction non-recrystallization region is along with the high-density dislocations (∼6.29 × 1014 m−2). Thus, the high strength of present MEA is mainly attributed to L1 2 nanoparticle precipitation strengthening and dislocation strengthening, which contributes ∼686 MPa and ∼305 MPa to the total yield strength (accounting for ∼66 %), respectively. Therefore, the idea of combining precipitation strengthening with dislocation strengthening offers a paradigm to develop advanced structural materials for modern industrial applications. • A new L1 2 nanoparticles-strengthened (CoFeNi) 82 Ti 5 Al 5 V 8 MEA is successfully designed. • The L1 2 nanoparticle is identified as the novel (Ni,Co,Fe) 3 (Ti,Al,V) phase. • CRCA (CoFeNi) 82 Ti 5 Al 5 V 8 has an excellent property (σ s ∼1500 MPa, σ b ∼1747 MPa, δ∼10.8 %). • CRCA (CoFeNi) 82 Ti 5 Al 5 V 8 consists of N nad NR (high-density dislocations) regions. • High strength is mainly due to precipitation strengthening and dislocation strengthening. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
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21. Effect of in-situ ZrB2 nanoparticles on microstructure and mechanical properties of friction stir welding joints in 7N01 matrix composites.
- Author
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Cao, Rui, Kai, Xizhou, Qian, Wei, Wang, Tao, Peng, Qiang, and Zhao, Yutao
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FRICTION stir welding , *TENSILE strength , *MICROSTRUCTURE , *RECRYSTALLIZATION (Metallurgy) , *NANOPARTICLES - Abstract
In this paper, in-situ nanoparticles ZrB 2 were introduced to improve the mechanical properties of Friction Stir Welding (FSW) joints in 7N01 matrix composites. The recrystallization driving force was increased induced by ZrB 2 particles. Modified by ZrB 2 nanoparticles, the grains in the SZ (stir zone) were refined from 4.8 μm (7N01) to 3.7 μm (ZrB 2 /7N01), and the recrystallization proportion was increased from 75.1% (7N01) to 85.4% (ZrB 2 /7N01). Compared with the 7N01 matrix, the ultimate tensile strength (UTS) of friction stir welding joints in ZrB 2 /7N01 composites was enhanced from 283.3 to 395.6 MPa, the yield strength (YS) was enhanced from 250.8 to 361.4 MPa, elongation was enhanced from 12.7% to 16.2%. The strengthening effect was mainly achieved through the Orowan mechanism. The MgZn 2 precipitates grew up under the influence of heat input, the inhibiting effect of precipitates on dislocations movement was weakened. Nanosized ZrB 2 particles with superior coarsening resistance can still maintain its morphology and size at high temperature, playing a good strengthening role during the FSW. • High temperature stable phase ZrB 2 particles can still play a good strengthening role during the FSW welding. • ZrB 2 particles can promote and hinder recrystalization, which driving force was larger than restraining force. • The semi-coherent interface between ZrB 2 and α-Al promote precipitation of MgZn 2. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
22. Effect of Al element on microstructure, mechanical properties and damping capacity of LPSO-containing Mg-Y-Zn-Li alloy.
- Author
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Zhao, Di, Chen, Xianhua, Ci, Wenjun, Liu, Chunquan, and Pan, Fusheng
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ALUMINUM-zinc alloys , *STRAINS & stresses (Mechanics) , *DAMPING capacity , *TENSILE strength , *ALLOYS , *MICROSTRUCTURE , *CRYSTAL grain boundaries - Abstract
A novel LPSO containing Mg-5Y-2n-2Li-0.5Al alloy with superior mechanical behaviors and damping capacities was first developed in this paper. The microstructure evolution, mechanical and damping properties of Mg-5Y-2n-2Li-0.5Al alloy were analyzed and compared with those of Mg-5Y-2Zn-2Li alloy. The results indicated the extruded Mg-5Y-2n-2Li-0.5Al alloy exhibited bimodal grain structure, including fine dynamically recrystallized grains (DRXed grains) and coarse un-dynamically recrystallized (unDRXed) grains, accompanied by the produce of the 14H LPSO phase, Al 3 (Y, Zn) particle and nano-precipitates AlLi phase. Due to the strengthening effects of grain boundary, residual dislocation and precipitation, the ultimate tensile strength (UTS), tension yield strength (TYS) and elongation (EL) of the extruded Mg-5Y-2Zn-2Li-0.5Al alloy were 312 MPa, 229 MPa and 10.9%, respectively, which were higher than that those of the extruded Mg-5Y-2Zn-2Li alloy. In addition, the extruded Mg-5Y-2Zn-2Li-0.5Al alloy displayed good damping capacities at both room and high temperature (RT and HT), and its RT damping value (Q−1) at 5 × 10−4 strain amplitude exceeded 0.01, which associated with a high density of movable dislocation. With rising the temperature, the extruded Mg-5Y-2n-2Li-0.5Al alloy possessed superior damping properties than the Al-free alloy, which derived from the grain boundary slide (GBS) and the activation of the incoherent interface between the Al 3 (Y, Zn) and α-Mg phase after adding Al element. [Display omitted] • The addition of trace Al element significantly changed the microstructure of the Mg-5Y-2Zn-2Li alloy. • The mechanical properties and damping capacities were simultaneously improved in the extruded Mg-5Y-2n-2Li-0.5Al alloy. • It was a major breakthrough in balancing the relationship between strength and damping of Mg alloys. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
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