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In this work, we employed a two-step modification process to improve the properties of 2D bimetallic nanoplates M(OH)(OCH3) (M = Co, Ni), which were recently proven as a promising "nano-flame retardant". The nanoplates were in situ modified with metal-organic framework ZIF-67 first and then silanized with a coupling agent APTES. Epoxy resin (EP) nanocomposites were fabricated using the functionalized M(OH)(OCH3). We investigated the performance of the nanocomposites in flame retardance and thermal stability. The results showed that 3% of APTES@ZIF-67@M(OH)(OCH3) gave the EP nanocomposite the V-1 rating in UL-94 test and the highest limited oxygen index of 27.6%. Moreover, the pHRR value of EP/APTES@ZIF-67@M 3% was reduced by 20.0% and 9.6%, respectively, compared to neat EP and EP/ZIF-67@M 3%. Regarding the mechanical properties, the Tensile properties and energy storage modulus of EP nanocomposite were both improved with 3% of APTES@ZIF-67@M(OH)(OCH3). The GC-MS test results revealed that the functionalized M(OH)(OCH3) significantly increased the cross-linking propensity of the EP matrix upon combustion, leading to the formation of a dense char layer. This study demonstrates the great potential of M(OH)(OCH3) as a highly efficient "nano-flame retardant" with tunable functionality. [ABSTRACT FROM AUTHOR]

As epoxy resin (EP) is widely used in the microelectronic field, it is essential to improve its electromagnetic wave (EMW) absorption and flame retardancy simultaneously. In this work, we synthesized a novel nanohybrid, RMN (Fe 3 O 4 /NHS@M(OH)(OCH 3)@rGO (M = Co, Ni)), with petal-shaped anisotropic interfaces, by using graphene oxide as the core and the 2D nanosheets M(OH)(OCH 3) (M = Co, Ni) as the petal, with nickel hydroxystannate and ferrite as further modifications. The RMN combines carbon-based materials, ferrites and conductors, and represents the petal-like structure with rich nondirectional interfaces. The results show that EP composite containing 25 wt% RMN represented excellent EMW absorption, with a minimum reflection loss of −55.79 dB (with 7.4 mm thickness at 3.1 GHz). Moreover, the EP composite with 15 wt% RMN (EP/RMN700-3) had the lowest peak heat release rate of 470.9 kW m−2, which was 69.7 % lower than pure EP, showing a significantly improving in flame retardant. The thermal conductivity efficiency of EP/RMN700-3 increased to 128.4 % compared with the pure EP, which effectively reduces fire risk caused by heat accumulation. This study provides a valuable solution to overcome the challenges of EMW absorption and flame retardant for EP in the microelectronic materials field. [Display omitted] • The nonoriented petal-like structure provides rich interface. • Carbon materials, ferrites and conductors support the multiple absorbing mechanisms. • EMW absorption, flame retardant and thermal management suit for electronic packaging. [ABSTRACT FROM AUTHOR]