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In this study, two types of composites, polybutylene terephthalate (PBT) and epoxy resin (ER), reinforced with 20% of glass fiber (GF) are used as the comparative research objects. Their mechanical properties after thermal aging at 85~145 °C are evaluated by tensile strength and fracture morphology analysis. The results show that the composites have similar aging laws. The tensile strength of GF/PBT and GF/ER decrease gradually with the increase of aging temperature, while their elastic moduli are independent of the thermal treatment temperature. Scanning electron microscopy study of the fracture surface shows that separation of glass fiber from PBT and ER matrix becomes more obvious at higher aging temperature. The fibers on the matrix surface appear clear and smooth, and the whole pulled out GFs can be observed. As a main mechanical strength degradation mechanism, the deterioration of interface adhesion between the matrix and GF is discussed. A large difference in coefficients of thermal expansion of the matrix and GF is a main factor of the mechanical degradation. [ABSTRACT FROM AUTHOR]

Highlights In this work, silicone polymer (PSOL)/glass fiber (GF)/epoxy (EP) composites were prepared by employing PSOL as interfacial modifier into GF/EP composites. The mechanical and dynamic mechanical properties of the composites were investigated to determine the optimal PSOL content. The effect of PSOL on the wettability of EP on GF was investigated. The micromorphology of the GF/EP composites was also examined by scanning electron microscope. The results demonstrate that the interfacial bonding between GF and epoxy resin was improved significantly by the addition of PSOL. Specifically, the interlaminar shear strength, tensile strength, elongation at break, and blending strength of the PSOL/GF/EP composites increased by 9.28%, 13.61%, 12.66%, and 19.22%, respectively. Moreover, the original thermal stability of the composites was improved by the incorporation of PSOL. This study highlights the effectiveness of PSOL as an interfacial modifier, enhancing the overall performance of GF/EP composites while improving their thermal stability. Silicone polymer (PSOL)/glass fiber (GF)/epoxy (EP) composite material is made of glass fiber and epoxy resin by hand paste molding. Silicon polymers as interface modifiers can improve the interface between glass fiber and epoxy resin. PSOL/GF/EP composites have good mechanical properties. The glass transition temperature of GF/EP composites was increased by silicon polymer. [ABSTRACT FROM AUTHOR]

This research investigates the influence of kevlar and glass fiber reinforcements on the mechanical and thermal properties of epoxy/vinyl ester (hybrid resin) composite. The hybrid resin was synthesized by achieving an interpenetrating network between epoxy and vinyl ester. The composites were characterized using tensile, flexural, impact, and thermo‐gravimetric analysis (TGA). Scanning electron microscopy was employed to analyze surface morphology whereas Fourier‐Transformation Infrared Spectroscopy (FT‐IR) was used to investigate the possible interaction between the constituents of the composites. The findings have shown a notable improvement in the mechanical properties after the hybridization of the resin. For reference, the tensile strength of glass/hybrid resin and kevlar/hybrid resin composites were observed to increase by 8.33% and 23.65%, as compared to glass/epoxy and kevlar epoxy composites respectively, whereas, the bending strength of these composites was improved by 8.36% and 30.61%, respectively. TGA also showed an enhanced thermal stability of the hybrid resin‐based composites. Such improvements are noticed due to multi‐resin incorporation (the oxirane group of epoxy reacts with the hydroxyl group of vinyl ester), confirmed by the FTIR, TGA, and morphological analysis. This study signifies that the proposed hybrid composites are better in terms of strength and modulus relative to conventional metallic materials. Highlights: The paper presents the development of novel hybrid resin, reinforced with synthetic fibers.Hybrid resin is imparted positively and is highly favorable in improving the mechanical properties of composites.The tensile strength of novel composites is increased by 8.33% and 23.65% relative to their base specimens, and a similar trend is observed in flexural and impact analysis.Fractured analysis showed that composite laminates deteriorated more intensely due to cohesive matrix fracture; adhesion failure was not observed at all, as evidenced by the emergence of micro‐cracks in resin.Developed novel composites exhibited maximum thermal stability; residual char in glass/epoxy/vinyl‐ester composite attained 17.81% higher, whereas kevlar/epoxy/vinyl‐ester achieved 3.56% relative to glass/epoxy and kevlar/epoxy base samples. [ABSTRACT FROM AUTHOR]

This study focused on the wear behavior of unidirectional, thick GF epoxy composites produced using the autoclave method. The thermal aging process was applied for 250 and 500 cycles to understand the wear behavior of the material as it ages over time. To evaluate the wear behavior of the samples, wear tests were carried out under three different loads (10, 20, and 30 N) and three different sliding distances (150, 300, and 450 m). Taguchi‐based regression analysis was used to analyze the experimental results. The results obtained were evaluated using ANOVA tables and main and contour graphs. When the test results are examined, it is surprisingly observed that the wear resistance of the composite material increases positively with the aging effect. With thermally aging while the coefficient of friction value of composite samples increases from approximately 0.12 to 0.3, the wear volume decreases from approximately 4 to 1.3 mm3. Taguchi based regression analysis showed that the relationship between wear and thermal cycle sliding distance and load can be established by reducing the number of experiments in wear studies. Highlights: Thermal aging effect on wear properties of thick GFRP was determined.Minimum wear volume and COF values were determined by applying ANOVA.It was determined that a load increment has the most impact on wear volume.Worn surface images supported the reduction in the wear rates of the thick GFRP.Empirical regression models developed for the mathematical prediction. [ABSTRACT FROM AUTHOR]

The current work investigates the effects of drilling parameters on hole quality, including delamination and circularity, produced in hybrid composite materials consisting of neat glass fibre (NG) and hybrid glass fibre/Al-wire mesh in two distinct sequences, the first one being with Al-mesh in the outermost layers (AG) and the other with Al-mesh in the central layer (GA). The operation's process parameters are feed rate (F = 20, 40, and 60 mm/min), spindle speed (N = 1000, 2000, and 3000 rpm), and drill point angle (Ɵ = 90°, 120°, and 135°). Taguchi's L9 orthogonal array is used for the study. The optimal levels and effects of the process parameters were determined. Gray relational analysis (GRA) was employed to examine the complicated interactions influencing the results and ANOVA was used to evaluate the influence of process parameters. The results indicated that for all specimens, push-out delamination was more severe than peel-up. Circularity is minimized by using N = 3000 rpm, F = 20 mm/min, and Ɵ = 90°. At speed (N) of 3000 rpm circularity reduces by 83.5% and 76.5% compared to 1000 or 2000 rpm, respectively. Compared to other specimens, AG-specimen produced minimal delamination and circularity by an average of 6% and17.38%. The results of the confirmation test and regression model provide good agreement between the experimental and predicted results. [ABSTRACT FROM AUTHOR]

The surface treatment of chopped glass fiber (GF) can significantly improve the strength, impact resistance, and durability of epoxy resin (EP), and the homogeneity of GF modified EP material is better than that of continuous fiber reinforced EP, which has an important application in the engineering field. The effects of surface treatment and addition of chopped GF on the rheological behavior and mechanical properties of EP/modified chopped GF composites were studied by alcohol washing, coupling agent treatment, and acid etching modification methods. In addition, a reactive flame retardant containing phosphorus, nitrogen and bromine was synthesized, and the flame retardant application was studied in the EP/modified chopped GF system. The results show that the surface micromorphology of the chopped GF treated with acid etching is relatively rough, which can greatly increase the initial shear viscosity of the system, and the mechanical properties of the cured composites are significantly better than those of the GF treated with alcohol treatment and coupling agent. The chopped GF content of acid etching treatment is 2.0%, and the tensile strength of the composite is the highest, which is 59.75 MPa. When the flame retardant content is 10%, the peak heat release rate and total heat release of the composite are significantly lower than those of pure EP, and the mechanical properties are improved at the same time. [ABSTRACT FROM AUTHOR]

Composite materials made up of polymer matrix reinforced with synthetic fibers have gained popularity of late owing to their enhanced mechanical properties. However, very little work is reported to date on metals being used as filler material. Research gaps were obtained pertaining to the use of metallic fillers in synthetic fiber reinforced polymer composites. This paper demonstrates an attempt to fabricate composites made of Epoxy polymer matrix and E-glass fiber reinforcement with Mild Steel in its powdered form as fillers. Composites are prepared in varying weight percentages of the filler in the order of 2 wt. %, 4 wt. % and 6 wt. %. Hand layup method is employed for fabricating these composites which are later subjected to compression. Further, the samples are machined according to ASTM D3039 standard for tensile test and ASTM D256 standard for Izod impact test. Hardness test is also performed using a Shore D Durometer and these properties are compared with the unfilled samples. The results indicated that the weight percentage of the filler clearly influenced the mechanical properties of the developed composites. This study also revealed that the hardness and tensile strength of these composites improved with the incorporation of fillers up to 2 wt. % whereas, the impact strength improved up to 4 wt. %. Thereafter, there was a decline in their impact and tensile properties. However, hardness marginally increased beyond 4 wt. %. This area is open for research with regard to their usability under tribological, high temperature or magnetic conditions. [ABSTRACT FROM AUTHOR]

Fiber-reinforced polymer composites are manufactured using various methods, with vacuum-assisted resin transfer molding (VARTM or VARIM). This study's primary focus lies in assessing how the orientation of sampling impacts the mechanical properties of glass fiber-reinforced pure and nanocomposites. 2 wt.% nano Al2O3- doped and non-doped composites were produced using the VARTM process. Tensile, flexural, and density test specimens were extracted from three distinct zones and two distinc direction those aligned horizontally to the resin flow (HRF) and those oriented vertically to the resin flow (VRF). Remarkably, results showed up to a 3.91% increase in values from samples in the third zone, particularly on the vacuum outlet side. To facilitate precise stress value comparisons across plates, uniform sample orientation and consistent zone selection are essential. [ABSTRACT FROM AUTHOR]

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Recently, the utilization of hybrid basalt/glass fiber reinforced polymer (HBGFRP) nanocomposites has increased significantly in structural applications due to their light weight nature, superior strength-to-weight ratio, and excellent mechanical, chemical, and thermal properties. This study aims to investigate the effects of various drilling parameters and filler weight content on delamination and surface roughness on HBGFRP nanocomposites filled with combination of multi-walled carbon nanotubes (MWCNTs) and nano-silica particles (SiO2) in equal weight proportions of 0%, 1%, and 2%. These nanocomposite laminates were fabricated using the manual lay-up method followed by compression molding with a novel stacking order of fibers 01B/02G/02B/02G/02B/02G/01B consisting of 12 layers.. In this work, the Box-Benkhen Design of Response Surface Methodology (RSM) was employed to optimize the drilling parameters, including spindle speed, feed rate, drill diameter, and weight content of MWCNTs + SiO2. The nanocomposites containing 1.0wt. % MWCNTs + SiO2 demonstrated the most significant reduction in the delamination factor, achieving a 24% reduction. The lowest delamination factor recorded was 1.29, obtained with a spindle speed of 1350 rpm, a feed rate of 0.1 mm/rev, a drill diameter of 6 mm, and the addition of 1.0wt. % MWCNTs + SiO2. Increasing the spindle speed resulted in a further reduction in the delamination factor. The surface roughness measured was 1.213 µm, indicating a relatively smooth surface. It was evident that increase in feed rate and drill diameter corresponded to increase in both delamination factor and surface roughness. [ABSTRACT FROM AUTHOR]