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This research develops a hybrid approach that integrates light gradient boosting machine (LightGBM) and non-dominated sorting genetic algorithm II (NSGA-II) to optimize the tunnel boring machine (TBM) performance during excavation. The TBM operational data are first extracted and meta -models are established to estimate the key TBM performance, including the penetration rate, over/under excavation ratio, and energy consumption. An optimization process is proposed by adopting NSGA-II and the technique for order preference by similarity to an ideal solution (TOPSIS) analysis to determine ideal operational parameters. The developed approach acts as a useful tool that assists tunnel construction automation and improves TBM performance under different in-situ conditions. Real data from a tunnel project in Singapore is utilized as a case study to examine the applicability and efficiency of the proposed approach. The results indicate that (1) The proposed meta -model provides reliable estimation with an average RMSE and MAE of 2.604 m m / m i n and 3.402 m m / m i n for TBM's penetration rate(O 1), 0.0211 and 0.0324 for over/under excavation ratio (O 2), and 15.512 k w h and 23.088 k w h for energy consumption (O 3), respectively. The prediction accuracy is better than the state-of-the-art methods; (2) The TBM's performance can be optimized by the proposed approach with an average improvement of 33.14 %, 1.32 %, and 17.95 % for O 1 to O 3 , respectively, and an overall improvement of 39.60 %; (3) The overall reliability of TBM operation improved after optimization with a significant reduction in data variance by 91.16 %, 76.92 %, and 97.35 % for O 1 to O 3 , respectively. This paper contributes to proposing a novel method that integrates LightGBM with NSGA-II in resolving the complex TBM operation problem by considering the major performance indexes including excavation efficiency, safety, and energy consumption during TBM operation. [ABSTRACT FROM AUTHOR]