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In this present study, the fused deposition modeling (FDM) method was used to fabricate the composites. Before three-dimensional (3D) printing, samples were designed according to the ASTM D256, D790 and D3039 standards for impact, flexural and tensile tests, respectively, using Onshape software before conversion to an STL file format. Afterward, the digital file was sliced with infill densities of 60%, 80%, and 100%. The composite samples contained chopped carbon fiber (cCF) and poly lactic acid (PLA), as reinforcement and matrix, respectively. The cCF/PLA (simply called cCFP) filaments were printed into various cCFP composite (cCFPC) samples, using a Viper Share bot 3D machine with different infill densities before the aforementioned mechanical testing. The tensile strength of cCFP were obtained as 25.9MPa, 26.9MPa and 34.75MPa for 60%, 80% and 100% infill density cCFP samples, respectively. Similarly, the flexural strength of cCFP were obtained as 11.8MPa, 12.55MPa and 18.4MPa and impact strength was 47.48kJ/m2, 48.45kJ/m2 and 48.96kJ/m2 for 60%, 80% and 100% infill density cCFP samples, respectively. The fractured/tested samples were examined and analyzed under a scanning electron microscope (SEM) to investigate the presence of fiber and void in the tensile sample. Based on the experimental results, it was evident that a high infill density of 100% with the highest reinforcement exhibited maximum impact strength, tensile and flexural strengths and moduli when compared with other lower carbon content of cCFPC samples. Therefore, the optimal 3D-printed cCFPC sample could be used for engineering application to benefit from properties of the polymer matrix composite materials and possibilities through additive manufacturing (AM). [ABSTRACT FROM AUTHOR]

This paper investigates the fundamental mechanical properties of tension, bending, shear, and torsion for unidirectional carbon fiber-reinforced polymer (CFRP) plates. First, the mechanical properties of tension, bending, shear, and torsion for the unidirectional CFRP plates are tested, and the test results of relevant mechanical parameters are statistically analyzed. Secondly, the failure modes and damage evolution processes are analyzed by observing the failure surface using the scanning electron microscope (SEM). Subsequently, the probabilistic characteristics of the statistical results for the mechanical parameters are analyzed. The parameter fitting is performed using the Normal, Log-normal, and Weibull distributions for goodness-of-fit analysis, respectively. Finally, the appropriate probability distribution types for the mechanical performance parameters of CFRP plates are proposed. • Mechanical properties of unidirectional CFRP plates are experimentally investigated for probabilistic characteristics. • The failure modes and damage evolution of CFPR plates under tension, bending, shear, and torsion are analyzed using SEM. • Probabilistic distribution of mechanical properties is discussed using Normal, Log-normal, and Weibull distributions. [ABSTRACT FROM AUTHOR]