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The increase in operating temperature contributes to improving the performance and fuel utilization efficiency of gas turbines. However, it also places thermal barrier coatings (TBCs) in a more demanding working environment, requiring higher sintering resistance and better mechanical properties. In the present study, HfO2 was introduced into the dual‐phase LaYbZr2O7 system as a doping oxide to form the LaYb(HfxZr1−x)2O7 system. The research concentrated on its phase composition, mechanical properties, and thermophysical properties. The results show that substituting Hf for Zr does not alter the dual‐phase structure of the system. The mutual inhibition between the two phases and the inherent material‐binding capability of Hf further reduce the grain size compared to pure LYZO. Additionally, the presence of Hf reduces the tendency of Frenkel defect formation and cation migration frequency, effectively inhibiting ion diffusion and thereby suppressing the densification and shrinkage trends of the material. The system retains relatively high hardness, fracture toughness, and low elastic modulus of the LYZO matrix, with a decrease in thermal conductivity and an increase in infrared reflectivity. These results suggest that Hf doping enhances the sintering resistance of LYZO material, making them promising for high‐temperature TBCs. Our study presents a viable approach to enhance the sintering resistance of LYZO, and this methodology can be extrapolated to other rare‐earth zirconates. [ABSTRACT FROM AUTHOR]

Ceramic fibers are an important thermal insulation material that are not only widely used in extreme conditions, but also play an important role in energy conservation and energy efficiency for sustainable development. However, the practical application of conventional ceramic fibers has a high thermal conductivity in high-temperature environments, which hinders their widespread application. Here, a novel lamellar structured porous SiTiOC/C composite ceramic materials was designed and prepared with excellent thermal insulating properties. The unique microstructure endowed the porous SiTiOC/C composite ceramic materials with a high IR refractive index (93.81%) and an ultra-low thermal conductivity (0.0562 W·m−1 K−1 at 600 ℃). In addition, the porous SiTiOC/C composite ceramic materials not only exhibited excellent mechanical properties (4.46 MPa at 800 ℃), but also demonstrated impressive oxidation resistance and thermal stability. In summary, the proposed porous SiTiOC/C composite ceramic materials provide a reference for the development of high-temperature insulation with good mechanical properties. [ABSTRACT FROM AUTHOR]

Hybridization of natural fibers with ceramic materials for reinforcing composites allows the optimization of the properties of these materials. For this reason, the present study aims to investigate physical, mechanical, water absorption, swelling and thermal properties as well as morphological characteristics of a hybrid Paederia foetida fibers–alumina powder (PFs–Al2O3)‐reinforced epoxy composite. Epoxy resin served as the matrix, while PFs and Al2O3 were employed as reinforcement. Five types of composites were fabricated using the hot‐pressing technique. The corresponding ratios of PFs:Al2O3 volume fractions (%) considered here were 0:40 (SFA), 10:30 (SFB), 20:20 (SFC), 30:10 (SFD) and 40:0 (SFE). The results reveal that the density of the hybrid PFs–Al2O3 composites decreased for increasing volume fractions of PFs: from 2.173 g cm−3 of SFA to 1.042 g cm−3 of SFE. The highest values of tensile strength (i.e. 49.085 MPa), tensile elastic modulus (i.e. 1.431 GPa) and impact strength (24 kJ m−2) were obtained for the SFD composite material with 30% volume fraction of PFs and 10% volume fraction of Al2O3: this happened because interface bonds between PFs, Al2O3 and epoxy phases achieved their optimal configuration. Overall, mechanical properties of the hybrid PFs–Al2O3‐reinforced epoxy composites were superior to those of composites reinforced only by PF fibers or only by Al2O3. Water absorption and swellability reached their maximum values at the steady state occurring after tested samples remained immersed in water for 820 h. The SFE composite reinforced only by PFs presented the highest water absorption and swelling (i.e. 6.034% and 5.81%, respectively) while for all other hybrid composites (SFD, SFC and SFB) these two quantities remained below 5%. Density and volume fraction of voids of hybrid PFs–Al2O3‐reinforced composites were consistent with the corresponding properties of the composites reinforced only by Al2O3 or PFs. SFD was also the most thermally stable material. Scanning electron microscopy observations of fractured surfaces indicated that the microstructure of the PFs–Al2O3‐reinforced epoxy composites presents several voids, fiber pullouts and transverse fibers, which together optimize the mechanical response of the composite material. Remarkably, the SFD composite material was highly competitive with the most recently developed hybrid composites employing natural reinforcements. © 2024 Society of Industrial Chemistry. [ABSTRACT FROM AUTHOR]

High-entropy carbide ceramic materials exhibited excellent thermal and mechanical properties, making them highly sought after in high-temperature applications. However, the oxidation resistance of high-entropy carbide ceramic needed to be further improved. This work unraveled the oxidation behavior and mechanism of high-entropy carbide ceramic by introducing the Cr 3 C 2. The results indicated that the oxidation rate of (TiZrTaNbCr)C initially decreased with temperature up to 900 °C, followed by an increased with further temperature rise up to 1100 °C. At 800 and 900 °C, the parabolic oxidation rate constants were 0.70 and 0.17 mg2cm−4min−1, respectively. And the minimum thickness of oxidized layer was 60 µm at 900 °C for 120 min. This unusual phenomenon suggested the formation of different oxidation products. Specifically, the CrNbO 4 and Nb 2 Zr 6 O 17 oxide layer were formed at 900 °C, leading to an increased resistance to oxygen diffusion. Subsequently, loose oxidation products of Nb 2 O 5 were formed after 1000 °C, hindering the oxidation resistance. In the current study on oxidation resistance of high entropy carbides, this work showed a competitive performance. Overall, this study illustrated the oxidation mechanism and behavior of (TiZrTaNbCr)C and proposed a new avenue for the design of high-entropy ceramic components. [ABSTRACT FROM AUTHOR]

Waste management and recycling have led to numerous studies on particleboard production. This study attempted to use milled corncob (MCC) and waste ceramic tiles (WCTs) to produce particleboard. The MCC (100−70 wt.%) and WCT (0–30 wt.%) were mixed at different ratios, mixed and compressed at a pressure of 0.25 MPa using urea formaldehyde (UF) resin as adhesive. The physicomechanical and thermal properties of the particleboards produced were investigated. The physical properties (bulk density, water absorption, and thickness swelling) improved with composite particleboard compared to the 100% MCC particleboard. The increase in WCT yielded improved density and lowered the particleboard's water absorption and thickness swelling. The mechanical tests showed that MOE values were below the recommended standard, which makes them unsuitable for structural use. However, MOR revealed values above the recommended standard. The thermal conductivity of the particleboards was reduced with increased WCT, and the required standard was found to be met. Hence, the particleboards produced are found helpful as thermal wall insulators. Based on the experiments done, sample R7 (70% MCC and 30% WCT) was considered the most preferable since it achieved the most preferable physicomechanical and thermal conductivity performance. The particleboards produced are recommended for wall partitioning and other internal and external purposes. [ABSTRACT FROM AUTHOR]

Energy efficient buildings, propulsion components and thermal protection systems require materials with high thermal protective properties. Traditional polymer composites or ceramic materials have limited comprehensive applications because of their poor thermal protective properties or poor processability. Herein, a novel fire resistant and thermally insulating polymer/ceramic hybrid ceramifiable composite was developed based on low temperature sintering principle and foaming on fire strategy. Specifically, the influences of raw materials of low temperature ceramics, such as glass frit, phosphate, etc, on the properties of ceramifiable ethylene-vinyl acetate (EVA) composites were investigated. Its fire resistance and thermal insulation properties were evaluated by simulating different sintering environments. The results show that the ceramifiable composite exhibits the highest improvement in fire resistance because a crystalline phase was formed at high temperatures. Gas evolution from the thermal decomposition of ammonium polyphosphate (APP) and EVA contributes to the formation of the porous structure in ceramic residues. The optimal system can resist above 1000 °C flame for 30 min without disintegration, and the temperature of the unfired side was maintained around 200 °C. The reliability of the strategy was verified by the effective medium theory model. [Display omitted] [ABSTRACT FROM AUTHOR]