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Auxetic lattice structures are three-dimensionally designed intricately repeating units with multifunctionality in three-dimensional space, especially with the emergence of additive manufacturing (AM) technologies. In aerospace applications, these structures have potential for use in high-performance lightweight components, contributing to enhanced efficiency. This paper investigates the design, numerical simulation, manufacturing, and testing of three-dimensional (3D) star-shaped lattice structures with tailored mechanical properties. Finite element analysis (FEA) was employed to examine the effect of a lattice unit's vertex angle and strut diameter on the lattice structure's Poisson's ratio and effective elastic modulus. The strut diameter was altered from 0.2 to 1 mm, while the star-shaped vertex angle was adjusted from 15 to 90 degrees. Laser powder bed fusion (LPBF), an AM technique, was employed to experimentally fabricate 3D star-shaped honeycomb structures made of Ti6Al4V alloy, which were then subjected to compression testing to verify the modelling results. The effective elastic modulus was shown to decrease when increasing the vertex angle or decreasing the strut diameter, while the Poisson's ratio had a complex behaviour depending on the geometrical characteristics of the structure. By tailoring the unit vertex angle and strut diameter, the printed structures exhibited negative, zero, and positive Poisson's ratios, making them applicable across a wide range of aerospace components such as impact absorption systems, aircraft wings, fuselage sections, landing gear, and engine mounts. This optimization will support the growing demand for lightweight structures across the aerospace sector. [ABSTRACT FROM AUTHOR]

The main objective of this paper is to evaluate the dynamic behaviour of sandwich toroidal shells composed of a core with negative Poisson ratio (auxetic honeycomb material) and nanocomposite enriched coating layers under impulsive/periodic pressures considering the geometrical nonlinearity. The set of nonlinear equilibrium equations based on the first-order shear deformation theory are and the resultant nonlinear differential motion equations are approximately solved by the Galerkin method and 4th-order Runge–Kutta solution, respectively. The achieved responses show that the amplitude of outward deformations is intensively increased when the proposed sandwich shells are subjected to rectangular periodic and impulsive loadings which shows the destructive effects of this type dynamic loading. The performed parametric studies shows that these destructive effects can be controlled by changing the geometrical properties of the honeycomb cells and the volume fractions of the nanocomposites in the coating layers. It is notable that in the previous studies the nonlinear dynamic response of toroidal shells subjected to various periodic and impulsive pressures was not investigated. However, in the present work, the mentioned dynamic responses were achieved and investigated without spending time-consuming computational. In fact, the novelty of this work is to develop such a robust and efficient tool. [ABSTRACT FROM AUTHOR]

• Innovative metamaterial design approach proposed to improve energy absorption capacity. • Varying the structural parameter (D/d) enhanced the metamaterial auxetic effect. • HPH metamaterials absorb energy effectively horizontally with their honeycomb structure. • HPH metamaterials show excellent reusability at lower compression ratios. Hexagonal perforated honeycomb (HPH) metamaterials were designed, fabricated and investigated in this work. Initially, the mechanical properties and deformation modes of various proposed HPH metamaterials (HPH-U, HPH-1 L and HPH-3 L) under quasi-static vertical compression were analyzed using experimental and finite element methods. The findings reveal significant improvements in mechanical properties and energy absorption due to the honeycomb and hierarchical expandable design. Notably, the auxetic effect is diminished. Subsequently, the impact of key dimensional parameters on the mechanical properties and Poisson's ratio behavior was explored. The results highlighted that an increase of elliptical perforation major axis to minor axis ratio enhanced the auxetic effect but compromised load-bearing and absorptive capacity. Additionally, HPH metamaterials displayed exceptional performance under quasi-static horizontal compression, with their honeycomb structure enabling them to withstand both vertical and horizontal impacts while exhibiting excellent energy absorption capabilities. The study also identified relative density as a crucial factor influencing horizontal impact performance. Finally, the study subjected the HPH metamaterials to multiple quasi-static vertical repetitive compressions, meticulously analyzing variations in mechanical properties under diverse compression ratios. Due to distinctive structural design and impressive mechanical properties, HPH metamaterials demonstrate immense potential for applications in automotive engineering and sports protection fields. [Display omitted] [ABSTRACT FROM AUTHOR]

Recently, auxetic metamaterials have turned into an area of growing interest, because of their deformation uniqueness, design flexibility, and functional diversity. To achieve their programmable design of densification and energy absorption, the variable stiffness factor method (VSF) emerged. However, the energy absorption capacity of the metamaterials designed by this method has a significant reduction. In this work, to remedy this defect, several different lightweight specimens are proposed and fabricated to extend the stage of energy absorption and retain the tunability. Then quasi-static compression tests and finite element methods are carried out to analyze the mechanical properties of the designed boundary-constrained structure (BCS) and X-shape constrained structure (XCS). The accuracy of the densification points and energy absorption capacity of the two structures at different VSF values are also studied. The results show that the densification points of the designed structures can be adjusted quantitatively, and their deformation modes are more stable than conventional structures during compression. Furthermore, their specific energy absorption is four and five times higher than that of non-lightweight structures with VSF = 40%, respectively. These findings contribute to advancing the implementation of auxetics in applications of multistage protective structures. • A lightweight metamaterial based on the variable stiffness factor (VSF) method is proposed. • The proposed structures realize multi-level energy absorption and stable deformation. • The SEA of proposed structures was 4 and 5 times higher than that of VSF = 40% structure. [ABSTRACT FROM AUTHOR]

In this paper, an analytical investigation is presented on the natural frequency analysis of sandwich plate resting on Winkler-Pasternak type elastic foundations in thermal environment. The sandwich plate consists of an auxetic honeycomb core with negative Poisson's ratio, which is assumed to perfectly bond to two carbon nanotube reinforced composite (CNTRC) face sheets to ignore potential interface effects or imperfections in bonding. The material properties of CNTRC are assumed to be temperature dependent. The volume fraction of carbon nanotube (CNT) varies through the thickness dimension according to linear functions with five different distribution patterns of CNT including UD, FG-O, FG-V, FG-Λ and FG-X. The governing equations of motion are derived based on the Reddy's first order shear deformation plate theory and Hamilton's principle, and the expression of the natural frequency is performed via Galerkin method. Artificial neural network (ANN) model is established to accurately predict the natural frequency of the sandwich plate on the basis of 1450 data points collected from analytical results. The effects of various material and geometrical parameters on the natural frequency of the sandwich plate are investigated in details. [ABSTRACT FROM AUTHOR]