1. Integration of power to gas and biomass charcoal in oxygen blast furnace ironmaking.
- Author
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Bailera, Manuel and Rebolledo, Boris
- Subjects
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BASIC oxygen furnaces , *ENERGY consumption , *CARBON emissions , *BLAST furnaces , *CHARCOAL , *BIOMASS , *GAS furnaces , *FLAME temperature - Abstract
• We present a novel integration for reducing CO 2 emissions in blast furnaces. • It combines top gas recycling, oxy-fuel regime, power to gas and biomass pyrolysis. • The integration was modelled using the extended operating line methodology. • The best performance was found for pyrolysis at 700 °C. • The CO 2 emissions were reduced by 58% (9.8 MJ/kg CO2 energy consumption) The paper introduces a novel approach for mitigating CO 2 emissions in blast furnaces by integrating top gas recycling, an oxy-fuel regime, power to gas, and biomass pyrolysis. Various case studies were conducted, involving the adjustment of pyrolysis temperatures (300 °C, 500 °C, 700 °C, and 900 °C) and varying the quantity of blast furnace gas directed to methanation for carbon recycling. Pinus radiata, abundant and cost-effective in Chile and Spain, was chosen as the biomass source. The integration was modeled using the extended operating line methodology and evaluated through 12 key performance indicators, such as flame temperature, coke consumption, CO 2 emissions, and specific primary energy consumption per unit of CO 2 avoided. Optimal performance was observed with pyrolysis at 700 °C and no blast furnace gas recycled through methanation. This configuration achieved a 58 % reduction in CO 2 emissions, with an energy consumption of 9.8 MJ/kg CO2 , and obviated the need for geological storage. Comparing this innovative proposal with other oxygen blast furnace approaches from the literature revealed a 13 percentage point improvement in CO 2 reduction over the second-best alternative. Additionally, the required electrolysis capacity, influencing capital expenditure, was 57 % lower, and energy consumption was reduced by 44 %. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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