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V–4Cr–xTi (x = 0 to 4) alloys were used to investigate the additional effect of Cr, Ti and interstitial impurities on the microstructural evolution in He-irradiated V–Cr–Ti alloys to minimize radioactivity after fusion neutron irradiation. Transmission electron microscopy and atom probe tomography were carried out to the He-irradiated specimens at 500 °C with 0.5 dpa at peak damage. A flash electro-polishing method for the FIB-extracted specimen was established for the ion-irradiated vanadium alloys. The microstructural evolution of the irradiation-induced titanium-oxycarbonitride, Ti(CON) precipitates was observed and was influenced by the effect of Ti addition on the Ti(CON) precipitation. Apparent Ti(CON) precipitates formed in V-4Cr-xTi with 2% addition of Ti. In the V-4Cr-1Ti alloy, a high density Ti enriched cluster was formed. The origin of the irradiation hardening increase resulted from the size distribution of Ti(CON) precipitation from the dispersed barrier-hardening theory.

A set of V–(4–8)Cr–(0–4)Ti alloys was fabricated to survey an optimum composition to reduce the radioactivity of V–Cr–Ti alloys. These alloys were subjected to nano-indenter tests before and after 2-MeV He-ion irradiation at 500 °C and 700 °C with 0.5 dpa at peak damage to investigate the effect of Cr and Ti addition and gas impurities for irradiation hardening behavior in V–Cr–Ti alloys. Cr and Ti addition to V–Cr–Ti alloys for solid–solution hardening remains small in the unirradiated V–(4–8)Cr–(0–4)Ti alloys. Irradiation hardening occurred for all V–Cr–Ti alloys. The V–4Cr–1Ti alloy shows the highest irradiation hardening among all V–Cr–Ti alloys and the gas impurity was enhanced to increase the irradiation hardening. These results may arise from the formation of Ti(CON) precipitate that was produced by He-ion irradiation. Irradiation hardening of V–Cr–1Ti did not depend significantly on Cr addition. Consequently, for irradiation hardening and void-swelling suppression, the optimum composition of V–Cr–Ti alloys for structural materials of fusion reactor engineering is proposed to be a highly purified V–(6–8)Cr–2Ti alloy.