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A hybrid model to simulate the ultrasonic array response from stress corrosion cracks is presented. These cracks are branched and difficult to detect so the model is required to enable optimization of an array design. An efficient frequency-domain finite element method is described and selected to simulate the ultrasonic scattering. Experimental validation results are presented, followed by an example of the simulated ultrasonic array response from a real stress corrosion crack whose geometry is obtained from an X-ray Computed Tomography image. A simulation-assisted array design methodology, which includes the model and use of real crack geometries, is proposed. [ABSTRACT FROM AUTHOR]

Single crystal components are used widely in the gas-turbine industry. However, these components are elastically anisotropic which causes difficulties when performing NDE inspections with ultrasound. Recently an ultrasonic algorithm for a 2D array has been corrected to perform the reliable volumetric inspection of single crystals. For the algorithm to be implemented the crystallographic orientation of the components must be known. This paper, therefore, develops and reviews crystallographic orientation methods using 2D ultrasonic arrays. The methods under examination are based on the anisotropic propagation of surface and bulk waves and an image-based orientation method is also considered. [ABSTRACT FROM AUTHOR]