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In this study, α-cellulose fibers reinforced green biocomposites based on polyhydroxybutyrate (PHB) and the copolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) were prepared and characterized. The α-cellulose fibers were isolated from at-risk intermountain lodgepole pine wood by successive removal of extractives, lignin and hemicellulose. Grafting of PHB or PHBV onto cellulose was conducted using reactive extrusion with dicumyl peroxide free radical initiation at high temperature. It is postulated that the grafted copolymers at the interfaces of cellulose and the polymer matrix performed as an interfacial coupling agent. Grafting tended to interact with both the hydrophilic fibers and the hydrophobic PHB or PHBV matrix. The biocomposites were characterized by scanning electron microscopy (SEM) and dynamic mechanical analysis (DMA) and indicated good interfacial bonding and compatibility between the two phases. The mechanical properties of the biocomposites were improved by grafting due to improved stress transfer between the two interphases of the fiber/polymer matrix as compared to the blend control composite. The crystallinity of PHB, PHBV and cellulose in the biocomposite were reduced as determined by Fourier transform infrared spectroscopy (FTIR), wide-angle X-ray diffraction (WAXD), and differential scanning calorimetry (DSC) analyses. This in situ reactive extrusion process offers an effective approach to improve the properties of biocomposite materials from sustainable resources. [ABSTRACT FROM AUTHOR]

Effects of accelerated and natural weathering on the molecular weight distribution (MWD) and crystallinity of polypropylene (PP) in wood plastic composites (WPC) were investigated. The composites were produced from pine fibers (60%) and PP (40%). Prolonged weathering caused an increase in wood degradation and erosion thereby leaving cracks and "pits" on the surface. Pyrolysis gas chromatography-mass spectrometry (Py GC-MS) revealed that PP dominated the weathered surface due to wood degradation. For matrix analysis, PP was extracted using 1,2,4-trichlorobenzene. Crystallinity and molecular weight distribution of PP were monitored by differential scanning calorimetry (DSC) and gel permeation chromatography (GPC), respectively. PP's crystallinity increased upon longer exposure time. The weight and number average molecular weight (Mw and Mn) decreased with an increase in weathering duration. An increased polydispersity (PD = Mw/Mn) implies that a secondary cross-linking process occurred during weathering. [ABSTRACT FROM AUTHOR]

The popularity and demand for wood plastic composites (WPC) has focused research on fiber properties associated with performance. In this study, maple wood fibers (WF) were ball milled and classified into discrete size fractions. Fiber analyses showed only three distinct WF size classes (80-100, 100-200 and <200 mesh). High density polyethylene (HDPE) based WPC were made from classified WF (10 to 50%). The effect of WF size, loading, and maleated polyethylene (MAPE) coupling agent on WPC rheological behavior (torque rheometry and melt flow rate (MFR)) and flexural properties were examined. The WPC MFR decreased with wood loading, increased with a reduction in WF size. The modulus of rupture (MOR) was shown to increase with a reduction in WF size and increase with the addition of MAPE. The increase in MOR is likely due to an increase in the interfacial interaction between the polymer and WF. Modulus of elasticity (MOE) was shown to increase with an increase in wood loading and decrease with a decrease in WF size. The toughness of the WPC was shown to increase with a decrease in WF size and increase upon addition of MAPE. [ABSTRACT FROM AUTHOR]

Abstract: Poplar wood fibers were chemically modified by esterification (acetate, propionate, benzoate) and then compounded with high density polyethylene (HDPE) into wood plastic composites (WPC). The esterified fibers were characterized (spectroscopy, TGA and contact angle) and shown to be more thermally stable and hydrophobic than unmodified fibers. The WPC were characterized for their mechanical and rheological properties, adhesion factor, water resistance, accelerated weathering and biodurability performance. Color change, surface morphology and extent of oxidation on the surface of weathered WPC were monitored using colorimetry, microscopy and FTIR spectroscopy, respectively. Benzoylated fiber based WPC experienced the least surface crazing and color change due to weathering. Esterification of fibers significantly reduced weight losses in the resulting WPC when it was exposed to brown-rot and white-rot fungi as compared to unmodified fiber WPC. Esterification of wood fibers resulted in more biodurable and photostable WPC. [Copyright &y& Elsevier]

Abstract: The effects of outside and accelerated (xenon-arc and UVA) weathering on the visual appearance and chemical changes of wood plastic composite (WPC) formulations based on high density polyethylene (HDPE) and polypropylene (PP) were investigated. Colorimetry, scanning electron microscopy, Fourier transform infrared spectroscopy (FT-IR), and pyrolysis–gas chromatography–mass spectrometry (Py–GC–MS) were employed in this study. The study showed that for both outside and accelerated weathering, longer exposure time increased the degree of color change (and lightness), carbonyl concentrations, and wood loss on weathered WPC surfaces. HDPE-based WPC exhibited decreased lightening, carbonyl concentrations, and wood content loss when compared to PP-based WPC. From this study, relationships between chemical and color changes that occurred during exterior weathering of HDPE-based WPC were established. Oxidation and degradation of wood lignin influenced WPC color changes (lightening) during weathering. [Copyright &y& Elsevier]

Abstract: Previous research has demonstrated that production of natural fiber reinforced thermoplastic composites (NFRTCs) utilizing bacterially-derived pure polyhydroxybutyrate (PHB) does not yield a product that is cost competitive with synthetic plastic-based NFRTCs. Moreover, the commercial production of pure PHB is not without environmental impacts. To address these issues, we integrated unpurified PHB in NFRTC construction, thereby eliminating a significant energy and cost sink (ca. 30–40%) while concurrently yielding a fully biologically based commodity. PHB-rich biomass synthesized with the microorganism Azotobacter vinelandii UWD was utilized to manufacture NFRTCs with wood flour. Resulting composites exhibited statistically similar bending strength properties despite relatively different PHB contents. Moreover, the presence of microbial cell debris allowed for NFRTC processing at significantly reduced polymer content, relative to pure PHB-based NFRTCs. Results further indicate that current commercial PHB production yields are sufficiently high to produce composites comparable to those manufactured with purified PHB. [Copyright &y& Elsevier]