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Boronizing treatment has been considered as a promising strategy to enhance the surface hardness, self-lubrication and wear resistance of high entropy alloy (HEA), endowing the advancements of HEA in engineering applications. However, the anti-friction, anti-wear and corrosion resistance properties of the boronized HEA in sulfuric acid and seawater environments remain unclear. Here, the self-lubrication and corrosion resistance of the boronized CoCrFeNiMn HEA in these corrosive media were studied to assess the applicable environments. Firstly, a boronized layer with thickness of approximately 25 μm on the CoCrFeNiMn HEA surface was fabricated using the powder-pack boronizing treatment. Tribological assessments demonstrated exceptional self-lubricating properties of boronized HEA in various liquid conditions, with over 30 % reduced friction coefficients and over 80 % decreased wear rates. XPS analysis confirmed the formation of a boron-containing tribofilm, enhancing self-lubrication and reducing friction and wear in liquid environments. However, electrochemical tests indicated that the corrosion resistance of the boronized HEA was significantly affected by the liquid medium. The impedance value (|Z|) of boronized HEA decreased to 4.6 % of that of the original HEA in 3.5 wt% NaCl solution, revealing poor corrosion resistance. Conversely, an enhancement of corrosion resistance was observed in 0.05 M H 2 SO 4 solutions with the increase of the |Z| value by 8 times. Therefore, for applications requiring service safety, boronizing HEAs are more suitable for acidic environments, but not in seawater environments, offering valuable insights for the industrial application of CoCrFeNiMn HEA in reducing friction and wear. • The COF of boronized HEA is over 30 % lower than original HEA in liquid conditions. • The tribofilm (composed of H 3 BO 3 and B 2 O 3) significantly reduce friction and wear. • Boronized HEAs are more suitable for acidic environments, but not in seawater. [ABSTRACT FROM AUTHOR]

The boronizing treatment has been an effective way to strengthen and enhance the lubrication performance of alloys. However, the traditional power-pack boronizing method has been limited due to its time-consuming. Improving the boronizing efficiency is highly demanded for the strengthening and industry application of the high-entropy alloys (HEAs). In this study, the electrochemical boronizing strategy was applied to improve the surface hardness and self-lubrication performance of AlCoCrFeNi 2.1 eutectic HEA (EHEA). The microstructure, phase formation and hardness of boronized alloys were studied. Results confirm the high efficiency of electrochemical boronizing to form a boronized layer with a thickness of about 35 μm in 30 min. The surface hardness of the boronized AlCoCrFeNi 2.1 HEA reached to about 18 GPa due to the presence of NiB, FeB and Cr 3 B 4 in the boronized layer. Tribological tests reveal that the self-lubrication property of AlCoCrFeNi 2.1 HEA in water condition was significantly enhanced by the electrochemical boronizing treatment, e.g., the friction and wear reductions reach to about 25% and 80%, respectively. Lubrication mechanism investigation by X-ray photoelectron spectroscopy (XPS) analysis showed the formation of a H 3 BO 3 tribofilm on the sliding surface during the friction process, which effectively reduce friction and wear. This study provided a novel and fast approach for surface hardening and self-lubrication enhancement of HEA systems using the electrochemical boronizing strategy. • A boronized layer was obtained on the AlCoCrFeNi 2.1 alloy surface in 30 min. • The surface hardness was about 4 times higher than that of the original EHEA. • The self-lubrication performance of boronized EHEAs in the water is excellent. • The lubrication enhancement was due to the in-situ formation of H 3 BO 3 tribofilm. [ABSTRACT FROM AUTHOR]