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In situ coagulation for yttria‐stabilized zirconia (YSZ) suspension via polyvinyl pyrrolidone (PVP) crosslink is reported. PVP is used to prepare sterically stabilized YSZ suspension. Influence of PVP on the dispersion of YSZ suspension was investigated. It indicates that well disperse YSZ suspension with 0.3 wt % PVP can be prepared. Dimethyl sulfate (DMS) was added at 40 °C to coagulate the suspension after degassing. Influence of DMS content and coagulation temperature on coagulation process and properties of green bodies were investigated. It indicates that sufficiently high viscosity to coagulate the suspension is achieved with the addition of 1 vol % DMS at 60~80 °C. The coagulation mechanism is proposed that the YSZ suspension is destabilized by the self‐crosslink of PVP. Coagulated samples with the highest wet compressive strength of 6.34 MPa could be demolded without deformation by treating 50 vol % YSZ suspension at 60 °C. Dense YSZ ceramics with relative density above 99.1% and flexural strength of 920 ± 90 MPa had been prepared by this method sintered at 1450 °C for 3 h. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020, 137, 48889. [ABSTRACT FROM AUTHOR]

Hierarchical cellular architectures hold great potential in a vast range of applications due to their superior mechanical properties and multifunctionality. In the present work, hierarchical structures composed of porous struts patterned in the form of quadrangular and triangular honeycombs were fabricated via direct foam writing (DFW) using colloidal particle‐stabilized Al2O3‐MgO‐SiO2 foams as the ink. Hydration process of MgO and subsequent formation of colloidal Mg(OH)2 network endowed the foam ink with viscoelasticity and high storage modulus. The resulting honeycombs with ultrahigh overall porosity (95.3%) and robust compressive strength (2.5 MPa) can be readily fabricated by DFW. The current work exhibits a significant step toward the scalable production of cellular ceramics with hierarchical architecture for various applications, including tissue scaffolds, catalyst supports, thermal insulation, and lightweight structures. [ABSTRACT FROM AUTHOR]

Ceramic foams with significant porosity and robust mechanical properties have received extensive attentions. However, it is still difficult to achieve excellent compressive strength at high porosity levels. In this work, a gelation of foamed boehmite sol method is proposed to settle this issue. The technological parameters during preparation process are systematically investigated. As‐prepared alumina ceramic foams possess unprecedentedly high compressive strength of 34.1‐89.1 MPa at high porosity levels of 66.0%‐87.2%, which is attributed to the present of hierarchical pore structure, small grain size and pore size. This work demonstrates a facile and novel method for the fabrication of high‐performance alumina ceramic foams toward practical applications. [ABSTRACT FROM AUTHOR]

The weak compressive strength of dried ceramic foams is a disadvantage of fabricating ultralight ceramic foams, especially for the ceramic foams with porosity exceeding 95%. In this study, dried alumina foams were enhanced by agar and PVA-freezing-thawing using sodium dodecyl sulfate as surfactant. It is found that the two additives have no negative influence on adsorption of sodium dodecyl sulfate on alumina particles as well as the hydrophobic character of alumina particles. Stable alumina particle-stabilized foams were prepared with less than 0.5 wt% agar and 1.0 wt% PVA. High additive concentration above the critical values weakens stability of wet foams, which is probably due to the aggregate of alumina particles caused by long-chain molecules connecting. The compressive strength of dried alumina foams has a significant improvement with the employment of agar and PVA-freezing-thawing. The dried foams prepared with 1wt% PVA assisted by freezing-thawing has porosity of 97.1% and compressive strength of 0.16 MPa, which could maintain integrity of dried foams without destruction in the fabricating process. [ABSTRACT FROM AUTHOR]