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This study presents a novel approach inspired by the hexagonal honeycomb structure found in nature, leveraging image processing algorithms to precisely define complex geometries in thermal systems. Hexagonal phase change material containers and thermally conductive fins were meticulously delineated, mirroring the intricate real-world designs of honeycombs. This innovative methodology not only streamlines setup processes but also enhances our understanding of melting dynamics within enclosures, highlighting the potential benefits of biomimetic design principles in engineering applications. Two distinct honeycomb structures were employed to investigate their impact on the melting process within cavities subject to heating from the left wall, with the remaining walls treated as adiabatic surfaces. The incorporation of a thermally conductive fin system within the enclosure significantly reduced the time required for a complete phase change, emphasizing the profound influence of fin systems on thermal design and performance. This enhancement in heat transfer dynamics makes fin systems advantageous for applications prioritizing precise temperature control and expedited phase change processes. Furthermore, the critical role of the fin system design was emphasized, influencing both the onset and location of the final point of melting. This underscores the importance of tailoring fin systems to specific applications to optimize their performance. Our study highlights the significant impact of the Rayleigh (Ra) number on the melting time in a cavity without fins, revealing a decrease from 6 to 0.4 as the Ra increased from 102 to 105; the introduction of a fin system uniformly reduced the melting time to Ste.Fo = 0.5, indicating fins' universal effectiveness in optimizing thermal dynamics and expediting the melting process. Moreover, the cavity angle was found to significantly affect the fluid fraction diagram in unfanned cavities but had minimal impact when fins were present, highlighting the stabilizing role of fins in mitigating gravitational effects during melting processes. These insights expand our understanding of cavity geometry and fin interactions in heat transfer, offering potential for enhanced thermal system designs in various engineering applications. Decreasing thermal conductivity (λ) by increasing the fin thickness can halve the melting time, but the accompanying disadvantages include a heavier system and reduced energy storage due to less phase change material, necessitating a careful balance in decision-making. [ABSTRACT FROM AUTHOR]

In this paper, sorghum and reed, which possess light stem structures in nature, were selected as biomimetic prototypes. Based on their mechanical stability characteristics—the porous structure at the node feature and the porous feature in the outer skin— biomimetic optimization design, simulation, and experimental research on both the traditional hexagonal structure and a hexagonal honeycomb structure were carried out. According to the two types of straw microcell and chamber structure characteristics, as well as the cellular energy absorption structure for the bionic optimization design, 22 honeycomb structures in 6 categories were considered, including a corrugated cell wall bionic design, a modular cell design, a reinforcement plate structure, and a self-similar structure, as well as a porous cell wall structure and gradient structures of variable wall thickness. Among them, HTPC-3 (a combined honeycomb structure), HSHT (a self-similar honeycomb structure), and HBCT-257 (a radial gradient variable wall thickness honeycomb structure) had the best performance: their energy absorption was 41.06%, 17.84%, and 83.59% higher than that of HHT (the traditional hexagonal honeycomb decoupling unit), respectively. Compared with HHT (a traditional hexagon honeycomb decoupling unit), the specific energy absorption was increased by 39.98%, 17.24%, and 26.61%, respectively. Verification test analysis revealed that the combined honeycomb structure performed the best and that its specific energy absorption was 22.82% higher than that of the traditional hexagonal structure. [ABSTRACT FROM AUTHOR]

Most natural materials have rotational and hierarchical properties, so they can show excellent mechanical properties such as shear resistance and impact resistance. In order to further improve the energy absorption characteristics of vibration absorbing structures, a new type of honeycomb structure with integral rotation and group rotation is designed and characterized. The effects of the geometrical parameters of rotation Angle on the impact deformation mode, stress response curve and energy absorption characteristics of the honeycomb structure are studied through numerical simulation and experimental design. The results show that the overall honeycomb performance of 15° is better than that of 0°, the specific energy absorption is the results show that the overall honeycomb performance of 15° is better than that of 0°, the specific energy absorption is increased by 6%, the bearing capacity is increased by 320 N, and the crushing force efficiency is increased by 2%. Compared with the whole cell and the group cell, the specific absorption energy increased by 35%, 73% and 71%. The results of this paper provide a new insight into the impact performance of monolithic and grouped rotating honeycomb structures, which is helpful for the results of this paper provide a new insight into the impact performance of monolithic and grouped rotating honeycomb structures, which is helpful for the optimization of crashworthiness structural design. [ABSTRACT FROM AUTHOR]

Asymmetry, such as non-centrosymmetry in the crystal or chiral structure and local symmetry breaking, plays an important role in the discovery of new phenomena. The honeycomb structure is an example of an asymmetric structure. Ce 2 Pt 6 Al 15 is a candidate for a frustrated system with honeycomb Ce-layers, which have been reported to show near the quantum critical point. However, the ground state of Ce 2 Pt 6 Al 15 depends on the sample, and analysis of the crystal structure is difficult due to the presence of stacking disorder. We synthesized polycrystalline Ce 2 Pt 6 Al 15 using arc melting method (AM-Ce 2 Pt 6 Al 15 ) and single-crystalline Ce 2 Pt 6 Al 15 using flux method (F-Ce 2 Pt 6 Al 15 ). The prepared samples were characterized by electron probe micro-analysis (EPMA), single and powder X-ray diffraction methods, measured magnetic properties and X-ray absorption spectroscopy (XAS). The composition ratio of AM-Ce 2 Pt 6 Al 15 was stoichiometric, although it contained a small amount (i.e., a few percent) of the impurity Ce 2 Pt 9 Al 16 . Meanwhile, the composition ratio of F-Ce 2 Pt 6 Al 15 deviated from stoichiometry. The X-ray absorption fine structure (XAFS) spectrum of AM-Ce 2 Pt 6 Al 15 at the Ce L 3 -edge was similar to that of CeF 3 , which possesses the Ce 3 + configuration, indicating that the valence of Ce in Ce 2 Pt 6 Al 15 is trivalent; this result is consistent with that for the magnetic susceptibility. To determine the precise structure, we analyzed the extended X-ray absorption fine structure (EXAFS) spectra of Ce L 3 - and Pt L 3 -edges for Ce 2 Pt 6 Al 15 , and found that the EXAFS spectra of Ce 2 Pt 6 Al 15 can be explained not as a hexagonal Sc 0.6 Fe 2 Si 4.9 -type structure but, instead, as an orthorhombic structure with honeycomb structure. [ABSTRACT FROM AUTHOR]

Based on the traditional concave hexagonal honeycomb structure, three kinds of concave hexagonal honeycomb structures were compared. The relative densities of traditional concave hexagonal honeycomb structures and three other classes of concave hexagonal honeycomb structures were derived using the geometric structure. The impact critical velocity of the structures was derived by using the 1-D impact theory. The in-plane impact characteristics and deformation modes of three kinds of similar concave hexagonal honeycomb structures in the concave direction at low, medium, and high velocity were analyzed using the finite element software ABAQUS. The results showed that the honeycomb structure of the cells of the three types undergoes two stages: concave hexagons and parallel quadrilaterals, at low velocity. For this reason, there are two stress platforms in the process of strain. With the increase in the velocity, the joints and middle of some cells form a glue-linked structure due to inertia. No excessive parallelogram structure appears, resulting in the blurring or even disappearance of the second stress platform. Finally, effects of different structural parameters on the plateau stress and energy absorption of structures similar to concave hexagons were obtained during low impact. The results provide a powerful reference for the negative Poisson's ratio honeycomb structure under multi-directional impact. [ABSTRACT FROM AUTHOR]

The applications of sensors in the aerospace industry are mostly concentrated in the middle and high frequencies, and low-frequency sensors often face the problems of low power and short working bandwidth. A lightweight, thin, high-power, low-frequency broadband transducer based on giant magnetostrictive material is designed. The design and optimization processes of the core components are introduced and analyzed emphatically. The finite element simulation results are validated by the PSV-100 laser vibration meter. Three basic configurations of the work panel are proposed, and the optimal configuration is determined by modal, acoustic, and vibration coupling analyses. Compared with the original configuration, it is found that the lowest resonant frequency of the optimal configuration is reduced by 24.6% and the highest resonant frequency within 2000 Hz is 1744.9 Hz, which is 54.2% higher than that of the original configuration. This greatly improves the vibration power and operating frequency range of the transducer. Then, the honeycomb structure is innovatively applied to the work panel, and it is verified that the honeycomb structure has a great effect on the vibration performance of the work panel. By optimizing the size of the honeycomb structure, it is determined that the honeycomb structure can improve the vibration power of the work panel to its maximum value when the distance between the half-opposite sides of the hexagon is H = 3.5 mm. It can reduce the resonant frequency of the work panel; the lowest resonant frequency is reduced by 12.8%. At the same time, the application of a honeycomb panel structure can reduce the weight of the transducer. [ABSTRACT FROM AUTHOR]

This work aims to develop a light symmetrical structure that can be realized through rapid prototyping techniques. The structure must meet some restrictions imposed by possible practical applications. It must withstand a moderate load, be able to adapt to a specific external shape, be relatively light, allow the execution of some changes according to user requirements, allow execution with the help of owned equipment, and allow relatively fast production (its structure and form). The major application for which the structure is designed is that of an exoskeleton for medical rehabilitation, realized by the authors. The creation of such an exoskeleton is followed by a series of research regarding different aspects of acceptability, reliability, ease of use, and the shortcomings that such a structure can cause. In this study, the authors focused on the mechanical part of the exoskeleton realization, which would fulfill some imposed kinematic and constructive conditions. [ABSTRACT FROM AUTHOR]

Creatures in nature possess almost perfect structures and properties, and exhibit harmonization and unification between structure and function. Biomimetics, mimicking nature for engineering solutions, provides a model for the development of functional surfaces with special properties. Recently, honeycomb structure materials have attracted wide attention for both fundamental research and practical applications and have become an increasingly hot research topic. Though progress in the field of breath-figure formation has been reviewed, the advance in the fabrication materials of bio-inspired honeycomb structure films has not been discussed. Here we review the recent progress of honeycomb structure fabrication materials which were prepared by the breath-figure method. The application of breath figures for the generation of all kinds of honeycomb is discussed. [ABSTRACT FROM AUTHOR]

In order to avoid the stress shielding phenomenon in orthopedic bionic bone implantation, it is necessary to consider the design of mechanical compatible implants imitating the host bone. In this study, we developed a novel cancellous bone structure design method aimed at ensuring the mechanical compatibility between the bionic bone and human bone by means of computer-aided design (CAD) and finite element analysis technology (specifically, finite element modeling (FEM)). An orthogonal lattice model with volume porosity between 59% and 96% was developed by means of CAD. The effective equivalent elastic modulus of a honeycomb structure with square holes was studied by FEM simulation. With the purpose of verifying the validity of the cancellous bone structure design method, the honeycomb structure was fabricated by selective laser sintering (SLS) and the actual equivalent elastic modulus of the honeycomb structure was measured with a uniaxial compression test. The experimental results were compared with the FEM values and the predicted values. The results showed that the stiffness values of the designed structures were within the acceptable range of human cancellous bone of 50–500 MPa, which was similar to the stiffness values of human vertebrae L1 and L5. From the point of view of mechanical strength, the established cellular model can effectively match the elastic modulus of human vertebrae cancellous bone. The functional relationship between the volume porosity of the nylon square-pore honeycomb structure ranging from 59% to 96% and the effective elastic modulus was established. The effect of structural changes related to the manufacture of honeycomb structures on the equivalent elastic modulus of honeycomb structures was studied quantitatively by finite element modeling. [ABSTRACT FROM AUTHOR]

The processing of high-precision aerospace parts requires not only ultra-precision machine tools, but also high-efficiency processing. However, in order to realize high-efficiency processing, besides optimizing the system and process parameters, some subversive research can also be done on the machine tool structure. In this paper, the lightweight research is mainly carried out on the structure of machine tool worktable. The traditional workbench is very "heavy" and "slowness". If the traditional workbench is subverted and reformed to reduce the weight, the processing efficiency will be improved qualitatively. Therefore, this paper studies the lightweight worktable of CFRP (carbon fiber reinforced polymer) in combination with the biological "honeycomb" shape. At first, the tensile, bending, compressive and laminar shear analysis of CFRP were carried out, and the comprehensive parameters were obtained. Simultaneously, the theoretical research and the honeycomb structure simulation and verification of CFRP worktable are carried out. The results show that the HACT (honeycomb arrangement of circular tubes) is 18.51% better than the SACT (straight arrangement of circular tubes) and 45.05% better than the OW (original worktable) by comparing and analyzing the weight of the three modes (HACT, SACT and OW). The actual weight of bionic honeycomb lightweight worktable is 1100 kg, while the simulation result is 1080.25 kg, with an error of 1.8%. Meanwhile, it is analyzed that the original workbench weight of the five-axis machining center is 2023 kg, while the simulation result is 1998.6 kg, with an error of 1.2%. The lightweight degree is reduced by 45.05%. However, the actual lightweight degree has been reduced by 45.63%. The error between simulation and actual is less than 1.3%. This kind of structural transformation has brought forward cutting-edge innovations to the machine tool processing industry. It provides a reference scheme for related enterprises in the future equipment renovation. [ABSTRACT FROM AUTHOR]

Phase change materials (PCMs) are applied in heat storage units, as they are able to accumulate the energy in the form of the latent heat of fusion. Thus, they can be used in recovering the excess of heat from various industrial processes. Their main weakness is their low thermal conductivity coefficient, which strongly limits their usage. In this paper, the benefits of the application of metallic inserts in heat storage PCM-based units were elaborated. Two kinds of Al–Si spatial elements (foams and honeycomb structures) were produced with the use of means of the investment casting method. Key factors influencing the technological process were established. The surface's roughness was measured in order to compare the obtained structures with their patterns in terms of the casting's accuracy. The compressive strength of the samples was tested, and their fatigue resistance was considered. The thermal performance of manufactured inserts in the PCM (paraffin)-based accumulator, supported by the calculation of heat fluxes, was analyzed and adjusted. Finally, further optimization was conducted in terms of the volume ratio of the metal insert to the PCM. Metallic inserts were found to significantly affect the performance of the entire energy storage system, as their use results in reduced charging time, a longer heat release time, increased maximum temperature, and a significant reduction in the temperature gradient in the heat storage unit. [ABSTRACT FROM AUTHOR]

Laser Engineered Net Shaping (LENSTM) is currently a promising and developing technique. It allows for shortening the time between the design stage and the manufacturing process. LENS is an alternative to classic metal manufacturing methods, such as casting and plastic working. Moreover, it enables the production of finished spatial structures using different types of metallic powders as starting materials. Using this technology, thin-walled honeycomb structures with four different cell sizes were obtained. The technological parameters of the manufacturing process were selected experimentally, and the initial powder was a spherical Ti6Al4V powder with a particle size of 45–105 µm. The dimensions of the specimens were approximately 40 × 40 × 10 mm, and the wall thickness was approximately 0.7 mm. The geometrical quality and the surface roughness of the manufactured structures were investigated. Due to the high cooling rates occurring during the LENS process, the microstructure for this alloy consists only of the martensitic α' phase. In order to increase the mechanical parameters, it was necessary to apply post processing heat treatment leading to the creation of a two-phase α + β structure. The main aim of this investigation was to study the energy absorption of additively manufactured regular cellular structures with a honeycomb topology under static and dynamic loading conditions. [ABSTRACT FROM AUTHOR]