Search

The gap between the rotor and the mixer chamber wall is an important factor in determining filler dispersion in rubber compounds. The inner wall of a mixer will wear after working for a long time, which will cause poor filler dispersion and affect the quality of rubber products. In this study, MoDTC was added to carbon black as a kind of filler, and the effect on filler dispersion, the properties of the rubber product, and the friction and wear of rubber and metal in the mixing process were examined. Experimental data showed that after adding 3 phr of MoDTC, carbon black dispersion was greatly improved, the curing time was shortened, and the performance remained stable. It was also found that the Mo element of the compound with 3 phr MoDTC dispersed better than that of the other compounds. Most importantly, adding 3 phr of MoDTC greatly reduced the amount of wear on the metal during the mixing process. However, the opposite effect occurred when the MoDTC content was high. The method proposed in this study can not only improve filler dispersion in rubber but also reduce metal wear to prolong the service life of the mixing chamber when applied to an actual mixing process. [ABSTRACT FROM AUTHOR]

The effects of wet mixing and traditional mixing on the properties of radial-orientation basalt fiber-reinforced rubber products were studied through experiments. The results show that compared with traditional mixing, the basalt fibers under the wet mixing conditions can more effectively enhance the physical and mechanical properties of composites. The properties of the composites, such as carbon black dispersion, filler dispersion, rolling resistance and wet-sliding resistance, were the best after the latex and carbon black were premixed and then mixed by a mixer. Through extrusion experiments with the developed short-fiber radial-orientation die, it can be found that the fluidity of composites after extrusion is enhanced. Through analysis utilizing an electron microscope, it is shown that when the BFs added with KH550 (3-Aminopropyltriethoxysilane) were modified by KH560 ((3-Glycidyloxypropyl)trimethoxysilane), the interface layers of BF (basalt fiber)–KH560–NR and BF–KH550–NR were formed, which improves the adhesion between BFs and the rubber matrix. Qualitative characterization experiments on the orientation direction of the vulcanized composites were carried out through the experiments; that is, the qualitative characterization experiments on the segmented cutting and vulcanization of the composites in the radial direction showed that the short-fiber radial-orientation die could greatly improve the radial orientation degree of the short fibers in the radial direction. After adding KH560, the performance of the composites reinforced by the short fibers was improved to a certain extent compared with those without KH560. By adding DZ (N,N-Dicyclohexyl-2-benzothiazolsulfene amide) and CTP(cytidine triphosphate disodium) into the vulcanization system, the curing process of compounds in mixing and extrusion was delayed and the scorching resistance of short-fiber-reinforced composites was enhanced. Under the same conditions, the properties of the compounds after extrusion were greatly improved compared with those without extrusion. [ABSTRACT FROM AUTHOR]