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The purpose of this study was to evaluate the feasibility of using highly filled powders with 100 parts per weight of calcium carbonate and 10 parts per weight of polymer, acting as binder, as electrostatically applied paper coatings. Such powders prepared by different methods were evaluated as being suitable for electrostatic coating. Powders compacted at elevated temperatures demonstrated cohesion superior to that of calcium carbonate, and at best similar to that of aqueous coatings. Cohesion, porosity and thus absorption properties of compacted powders were affected by the powder preparation method, compaction process, and powder composition. Powders containing semicrystalline polymer turned out to be the most interesting for further testing. [ABSTRACT FROM AUTHOR]

Abstract: The mechanism of the retention of TiO2 filler particles on cellulose fibers has been under discussion for several decades; the diverse models, and the properties of the components relevant to retention, are critically reviewed in the first part of this study. In addition, two new quantitative models of detachment of polyelectrolyte-bonded colloidal particles from the fiber are also examined; one of these is based on DLVO theory for description of the influence of particle charge and polyelectrolyte amount, and should hold true at low shear rates and high bond strengths. The other model applies Kolmogorov''s theory of isotropic turbulence in order to relate the work necessary for particle detachment to the turbulent energy of pulp in paper machines, i.e., under high shear rate and low bond-strength conditions. The second model is based on analysis of fluid dynamics in paper machines, and is formulated here for laboratory tests using the Dynamic Drainage Jar (DDJ). A series of laboratory-prepared TiO2 fillers covering a range of isoelectric points (ieps) from pH 4.4 to pH 7.5, additionally with poly-(aminoamide)-epichlorohydrin (PAE) and polyethyleneimine (PEI) as retention aids, and commercially milled cellulose, were used in the experimental part of the study. The retention-aid demand of fillers and cellulose for surface neutralization was determined using electrokinetic methods. Filler retention on cellulose was measured in the DDJ for various stirrer speeds and amounts of retention aid, with the amount of filler not exceeding that for a monolayer on the fiber. Without retention aids, neutral filler particles are accordingly completely retained on the negative fiber, whereas negatively charged particles are not. The retention of the latter can, however, be steadily improved by increasing polyelectrolyte concentration. Retention of colloidal particles in paper manufacturing is therefore determined by a delicate balance between H-bridging and van der Waals forces, on the one hand, and Coulomb forces, on the other, resolving the long-enduring debate concerning the relative influence of bridging and patch-charge mechanisms. Results obtained using PAE also indicate that polyelectrolytes initially spread over the filler surface are redistributed into the gap between the filler particle and the fiber during filler attachment. [Copyright &y& Elsevier]

There is interest in replacing inorganic fillers in paper, coatings and plastics with renewable organic fillers to improve the economics, performance and environmental aspects of such products. Starch microcellular foam (SMCF) particles are promising materials in this regard. This research was undertaken to produce SMCF particles and characterize their morphology, optical properties and interaction with water. SMCF particles were produced using corn starch; which was solubilized in water. The foam structure was created by precipitating the starch using ethanol in a solvent exchange technique. The starch was also reacted with alkyl ketene dimer (AKD) wax at different levels in order to understand if the AKD could impart water resistance to the particles. Two methods were used to incorporate AKD: (1) the AKD was coated onto foam particles after foam formation, and (2) the AKD was blended with the starch before foam particle formation. Hexane extraction was used to purify a portion of each of the samples to determine if unreacted AKD existed with the starch matrix. Particles with porous structure and high brightness were developed for all combinations of starch and AKD. The brightness of the particles was significantly higher than that of the uncooked starch, presumably due to the development of a porous structure. For the AKD coated particles a minimum amount of AKD charged was needed to develop a high contact angle, low solubility, and low water retention value, higher levels of AKD in AKD coated particles did not further alter these properties. This indicates that the changes in properties with AKD level with coated particles is a surface phenomena. Starch AKD blends did not show any increased resistance to water relative to the particles with no AKD blended. This is due to the ethanol used in the precipitation process extracting the AKD, which was confirmed by elemental analysis. The particles, even with the 10% AKD coated or blended, lost their porous structure upon rewetting. Further work needs to be performed to more effectively hydrophobize the starch foams with AKD. [Copyright &y& Elsevier]